Yintoni indima yeServo System eJamani iZenith Block Machine Technology?

Inkqubo ye-servo yingqondo esemva kweEJamani Zenith Block Machine, ukuyiguqula ukusuka kumatshini oqhelekileyo we-hydraulic kwiqonga lokuvelisa elichanekileyo. Ngokungafaniyo noomatshini bebhloko bendabuko abaxhomekeke kwiimotor ezinesantya esisisigxina kunye ne-valve-controlled hydraulics, iJamani iZenith Block Machine idibanisa inkqubo ye-servo evaliweyo elungisa isantya, i-torque kunye nesikhundla ngexesha langempela. Le nkqubo ye-servo iquka i-servo motor ye-high-response, impompo ye-hydraulic eguquguqukayo, kunye ne-PLC ehamba phambili enolawulo lwe-multi-axis motion. Indima yale nkqubo kukubonelela ngokungcangcazela okulawulwa ngokuchanekileyo, ukucinezela, kunye nokukhupha iintshukumo, ukuqinisekisa ukuba ibhloko nganye idibana nemigangatho echanekileyo yoxinaniso, idimension, kunye nokugqiba komphezulu. Kwi-Quangong Machinery Co., Ltd, i-factory yethu ifezekise ukudityaniswa kobuchwepheshe be-servo kwi-platform ye-Zenith Block Machine yaseJamani, okubangele ukonga amandla ukuya kuma-40 ekhulwini kunye nokunciphisa ixesha lokujikeleza kweepesenti ze-20 xa kuthelekiswa noomatshini abaqhelekileyo.

IJamani iZenith Block MachineImisebenzi engundoqo yenkqubo ye-servo eJamani i-Zenith Block Machine iphindwe kathathu: okokuqala, ibonelela ngokuhamba kwe-hydraulic efunekayo, oku kuthetha ukuba ipompo ihambisa ioli kuphela xa kwaye ifuneka khona, ukunciphisa inkunkuma yamandla. Okwesibini, ivumela ulawulo oluchanekileyo lwe-vibration frequency kunye ne-amplitude, ivumela umatshini ukuba aziqhelanise nemixube yekhonkrithi eyahlukeneyo kunye nokubhloka iijometri ngoko nangoko. Okwesithathu, iququzelela intshukumo egudileyo, engashukumiyo yokucinezela kunye nokukhupha iisilinda, ukwandisa ubomi bokubumba kunye nokunciphisa ukothuka komatshini. Ezi zakhono ziguqulela ngokuthe ngqo kumgangatho webhloko ohambelana ngakumbi, iindleko eziphantsi zokusebenza, kunye nokusebenza okuphezulu kwemveliso. Kweli nqaku, siza kungena kwi-architecture yobugcisa benkqubo ye-servo, sichaze impembelelo yayo kwiiparamitha eziphambili zemveliso, kwaye sinikeze iinkcukacha ezicacileyo kunye nokuqonda okusebenzayo ukusuka kumava abanzi efektri yethu kunye neJamani i-Zenith Block Machine.

Isiqulatho

• 1. Kutheni iServo System ithatha indawo yoLawulo lweSintu seHydraulic eJamani iZenith Block Machine?
• 2. Ingaba iServo System iyenza njani iVibration eChanekileyo kunye noLawulo lweCompaction?
• 3. Ziziphi iiNgcaciso zobuGcisa beNkqubo yeServo eJamani iZenith Block Machine?
• 4. INkqubo ye-Servo inokunciphisa njani ukusetyenziswa kwamandla kunye neendleko zokuLondoloza?
• Imibuzo Ebuzwa Rhoqo (FAQ)
• Ukuqukumbela kunye noNxibelelwano lweNkqubo yeServo

Kutheni le nto iServo System ithatha indawo yoLawulo lweSintu seHydraulic eJamani iZenith Block Machine?

Oomatshini bebhloko bemveli basebenzisa iimotor zokungeniswa ezinesantya esisisigxina esidityaniswe neempompo zehydraulic ezihlala zihamba. Kwezi nkqubo, impompo iqhuba ngokuqhubekayo ngesantya esipheleleyo kungakhathaliseki imfuno yokwenyani, kwaye i-oyile egqithisileyo ibuyiselwa kwitanki ngevalve yokukhulula, ichitha amandla abalulekileyo kunye nokuvelisa ubushushu. Ngaphezu koko, iivalve zokulawula zisetyenziselwa ukuqondisa ukuhamba kweoli, kodwa ixesha lokuphendula kunye nokuchaneka kuncinci, okukhokelela ekutshintsheni kwamandla oxinzelelo kunye nokuqina kokungcangcazela ukusuka kumjikelo ukuya kumjikelo. I-Germany Zenith Block Machine iphelisa oku kungasebenzi ngendlela ye-servo edibanisa i-servo motor esisigxina kunye ne-axial-displacement axial piston pump. Olu kudibanisa luvumela umatshini ukuba anikezele ngokuthe ngqo ukuhamba kunye noxinzelelo olufunekayo kwisigaba ngasinye se-block-forming cycle-ukutya, ukunyanzeliswa kwangaphambili, ukunyanzeliswa okuphambili, kunye ne-ejection-ngaphandle kwanoma yiyiphi i-bypass yokuchitha.

Izizathu eziphambili zokuba kutheni inkqubo ye-servo iphezulu kulawulo lwendalo oluqhutywa ngamanzi:

• Ukuhanjiswa kwamandla okufunekayo:Isantya se-servo motor silingana ngokuthe ngqo nemfuno yokuhamba. Ngexesha lokungasebenzi (umzekelo, utshintsho lwe-pallet), i-motor iyancipha ukuya kwisantya esikufutshane ne-zero, idla ngaphantsi kweepesenti ze-5 zamandla apheleleyo. Ngokwahlukileyo koko, i-motor yesiko isebenzisa i-80-100 yepesenti yamandla ayo alinganisiweyo ngokuqhubekayo.
• Ulawulo loxinzelelo olukhawulezileyo:Inkqubo ye-servo isebenzisa i-transducer yoxinzelelo oluvaliweyo oluthelekisa uxinzelelo lwangempela kwindawo ekujoliswe kuyo kunye nokulungelelanisa isantya se-servo motor kunye ne-swashplate angle kwi-milliseconds. Oku kubangela ukuchaneka kokulawulwa koxinzelelo lwe-+/- 1 ibha, xa kuthelekiswa ne-+/- 5 ibha yokulawula i-valve eqhelekileyo.
• Ukwenziwa kobushushu obuncitshisiweyo:Kuba inkqubo ye-servo ivelisa kuphela ukuhamba kweoyile efunekayo, ubushushu beoyile yehydraulic bunyuka kancinci kancinci. Oku kunciphisa imfuno yeenkqubo zokupholisa ezinkulu kwaye kwandisa ubomi be-hydraulic fluid kunye netywina.
• Ukunciphisa ingxolo:I-servo motor isebenza ngesantya esiguquguqukayo, kwaye ipompo isebenza kuphela xa ifunwa, ekhokelela ekunciphiseni okuphawulekayo kumanqanaba engxolo-ngokuqhelekileyo i-10-15 dBA ephantsi kunoomatshini abaqhelekileyo. Oku kudala indawo yokusebenza engcono kubasebenzi.

Umzi-mveliso wethu wenze iimvavanyo zokuthelekisa phakathi kweJamani iZenith Block Machine enenkqubo ye-servo kunye nomatshini ofanayo womatshini-hydraulic. Umatshini oxhotyiswe nge-servo uchithe i-12.8 kWh ngeyure yokusebenza, ngelixa umatshini oqhelekileyo udla i-21.3 kWh-ukunciphisa i-40 ekhulwini. Ngaphezulu kweeyure ze-16 zokutshintsha, oku kuguqulela ukugcinwa kwe-136 kWh, ekuthi kumazinga ombane we-industrial (USD 0.12 / kWh) kubangela ukugcinwa kwemihla ngemihla ngaphezu kwe-USD 16. Ngaphezulu konyaka (iintsuku zokusebenza ezingama-300), ukugcinwa kwamandla kuphela kudlula i-USD 4,800, eyona nxalenye ebalulekileyo yeendleko zokusebenza komatshini. Ukongeza, ukuchaneka kwenkqubo ye-servo kunciphisa amaxabiso okulahlwa; umatshini we-servo uvelise iibhloko zomgangatho we-99.2 ekhulwini lokuqala, ngelixa umatshini oqhelekileyo ulinganiselwa kuma-94,7 ekhulwini. Oku kuncitshiswa kwenkunkuma kwandisa ngakumbi imeko yezoqoqosho kubuchwepheshe be-servo.

Ngapha koko, inkqubo ye-servo yenza lula isekethe ye-hydraulic ngokususa uninzi lweevalvu ezikhokelayo, iivalvu zoxinzelelo, kunye neevalvu zokulawula ukuhamba ezisetyenziswa kwiinkqubo zemveli. Oku kuncitshiswa kobalo lwamacandelo kuphucula ukuthembeka kunye nokwenza lula ulondolozo. Ifektri yethu eQuangong Machinery Co., Ltduye waqeqesha iinjineli zethu zenkonzo ukuba zixilonge imiba yenkqubo ye-servo usebenzisa i-software edibeneyo yokuxilonga, ebonisa idatha yokusebenza kwexesha langempela kunye neekhowudi zeempazamo. Oku kuvumela ukusombulula iingxaki ngokukhawuleza kwaye kunciphise ixesha lokuphumla. Kubenzi bebhloko, ukutshintshwa kokulawulwa kwe-hydraulic yendabuko kwi-servo system kwiJamani iZenith Block Machine ayibonisi nje ukuphuculwa kwezobuchwepheshe kodwa ukuphuculwa okubalulekileyo kwimveliso yezoqoqosho.

Ingaba iSixokelelwano se-Servo silwenza Njani uVibration oluchanekileyo kunye noLawulo lokuNxibelelana?

Ukungcangcazela kunye nokudibanisa yeyona misebenzi ibaluleke kakhulu ekwenzeni iibhloko, njengoko zimisela ngokuthe ngqo ukuxinana, amandla, kunye nomgangatho womphezulu wemveliso yokugqibela. Inkqubo ye-servo yaseJamani yeZenith Block Machine idlala indima ephambili ekulawuleni ezi parameters ngokuchaneka okukhethekileyo. I-servo motor iqhuba i-vibrator ye-eccentric ubunzima ngokuthe ngqo, ngaphandle kwesidingo samabhanti okanye i-clutches, kwaye i-servo drive inikezela ixesha lokuphendula i-torque elingaphantsi kwe-5 millisecond. Oku kuvumela umatshini ukuba atshintshe i-vibration frequency kunye ne-amplitude ngokukhawuleza ngexesha lomjikelo omnye, okwenza ukuba iphrofayili yokudibanisa yamanqanaba amaninzi eyenza ukulungiswa kweengqungquthela. Ngokomzekelo, umatshini unokuqalisa nge-high-frequency / low-amplitude vibration ukuphumeza ukunyakaza kwamasuntswana okuqala, emva koko utshintshe kwi-low-frequency / high-amplitude vibration ukuze udibanise umxube, kwaye ugqibe nge-high-frequency / high-amplitude ukuqhuma ukufezekisa ukuxinana kokugqibela.

Iindlela ezithile inkqubo ye-servo yongeza ukungcangcazela kunye nolawulo lokuhlangana:

• Iigophe zokungcangcazela ezicwangcisekileyo:Inkqubo ye-servo ivumela ukuya kuthi ga kwi-100 i-curves ye-vibration eyahlukeneyo ukuba igcinwe kwi-PLC. Igophe ngalinye lichaza amaza, amplitude, kunye nexesha lokungcangcazela kwinqanaba ngalinye lomjikelo. Kuhlobo lwebhloko enikiweyo (umzekelo, ibhloko engenanto, ibhloko eqinileyo, okanye ipaver), umatshini unokukhumbula igophe elilungiselelwe ngokuzenzekelayo, eqinisekisa ukuhambelana kwiibhetshi.
• Ukuxinana okuguquguqukayo:Inkqubo ye-servo ibeka iliso kuxinzelelo lwe-hydraulic kwi-cylinder ecinezelayo ngexesha langempela. Ukuba uxinzelelo luphakama ngokukhawuleza kunokuba kulindelwe (ukubonisa umxube oqinileyo), inkqubo inokunyusa i-vibration amplitude ukunceda ukuxinwa. Ngokuchasene noko, ukuba uxinzelelo lunyuka ngokucothayo, lunokunciphisa ukungcangcazela ukuthintela ukuxinana okugqithisileyo. Olu lawulo olulungelelanisayo luqinisekisa ukuba ibhloko nganye ifezekisa ukuxinana okujoliswe kuyo, kungakhathaliseki ukuba iinguqu ezincinci kwiipropati zezinto ezibonakalayo.
• Ukukhawulezisa kunye nokunciphisa isantya:Isantya esichanekileyo solawulo lwesantya se-servo motor sisusa ukuqala kwe-jerky kwaye siyeke ukubambelela koomatshini. Oku kubangela ukuxinwa okufanayo komxube wekhonkrithi, ukunciphisa amathuba okuqhekeka kwangaphakathi okanye iindawo ezibuthathaka ngaphakathi kwebhloko.
• Ingxelo yoxinaniso lwexesha lokwenyani:Inzwa yobuninzi obukhethiweyo inokudibaniswa nenkqubo ye-servo. I-sensor ilinganisa ubuninzi obuluhlaza kwibhloko nganye ngokukhawuleza emva kokwenza. Ukuba uxinaniso luyaphambuka kwi-setpoint, inkqubo ye-servo ilungelelanisa ngokuzenzekelayo i-vibration kunye neeparitha ezicinezelayo kumjikelezo olandelayo, ukugcina umgangatho ngaphandle kokungenelela komntu.

Ukubonisa impembelelo ye-servo-controlled vibration, qwalasela ukuveliswa kwebhloko engenanto engama-400x200x200mm. Nge-vibrator ye-fixed-frequency, ukuhluka kobuninzi phakathi kweebhloko ze-100 kulinganiswe kwi- +/- 0.04 g/cm3. Nge-vibration elawulwa yi-servo kwi-Germany Zenith Block Machine, ukuhluka kwancitshiswa ukuya ku- +/- 0.008 g/cm3. Olu lawulo loxinaniso luqina ngokuthe ngqo luhambelana nokuguquguquka okuphantsi kwamandla oxinzelelo, olona phawu lubalulekileyo lomgangatho wezinto zokwakha. Ibhloko yebhloko eSpain isebenzisa iJamani yethu iZenith Block Machine kunye ne-servo system yabika ukuba bakwazi ukunciphisa umxholo we-samente ngepesenti ze-5 ngelixa begcina amandla ebhloko efanayo, begcina i-EUR 30,000 ngonyaka kwizinto eziluhlaza.

Omnye umba obalulekileyo kukukwazi ukwenza ngcono ukungcangcazela kwiindidi ezahlukeneyo zeaggregate. Umzekelo, iiaggregates ezikhaphukhaphu (udongwe olwandisiweyo okanye ipumice) zifuna iiparitha zokungcangcazela ezahlukeneyo kunelitye elixineneyo elityumkileyo. Inkqubo ye-servo yenza ukuba umatshini ugcine iiresiphi ezithile zohlobo ngalunye lwe-aggregate, ngoko ke xa isityalo sitshintsha ukusuka kwenye imveliso ukuya kwenye, umatshini ulungelelanisa ngokuzenzekelayo. Oku kuguquguquka kuvumela iJamani i-Zenith Block Machine ukuba isebenze njengomgca wokuvelisa izinto ezininzi, okwazi ukuvelisa uluhlu olubanzi lweemveliso zebhloko ezinomgangatho ohambelanayo, ngaphandle kokufuna iinkqubo zokutshintsha ixesha elide.

Ziziphi iiNgcaciso zobuGcisa zeNkqubo ye-Servo eJamani i-Zenith Block Machine?

I-Quangong Machinery Co., Ltd inikezela nge-Germany Zenith Block Machine ngenkqubo ebanzi ye-servo equka i-servo motor, i-servo drive, impompo yokutshintsha-displacement, izinzwa zoxinzelelo, kunye nomlawuli wentshukumo. Inkqubo yenzelwe ukusebenza ngokuqhubekayo kwe-24/7 kwaye iyahambelana nazo zonke izixhobo zombane ezisemgangathweni (380V/50Hz okanye 460V/60Hz). Itheyibhile engezantsi ibonelela ngeenkcukacha eziphambili zenkqubo ye-servo kuzo zonke iimodeli zethu ezintathu eziphambili zeJamani Zenith Block Machine. Ezi nkcukacha ziye zaqinisekiswa ngovavanyo olubanzi lwentsimi kwaye ziqinisekisiwe kwixesha lewaranti yomatshini.

Ukongeza kwezi nkcukacha eziphambili, inkqubo ye-servo eJamani i-Zenith Block Machine inikezela ngeempawu ezininzi eziphambili: i-interface yedijithali yesantya esiphezulu sokudibanisa kunye neenkqubo ze-SCADA zezityalo; umsebenzi owakhelwe-ngaphakathi we-oscilloscope wokulungisa iingxaki kwiiprofayili zokungcangcazela; kunye nokukwazi ukubeka iliso kude ngemodem ye-GSM. Umzi-mveliso wethu ubonelela ngomzobo opheleleyo wocingo kunye noluhlu lokugunyazisa umatshini ngamnye waseJamani Zenith Block Machine, kwaye sincoma iseshoni yoqeqesho lweentsuku ezi-2 kwindawo yabasebenzi bezityalo ukuze basebenzise ngokupheleleyo amandla enkqubo ye-servo.

Onke amacandelo e-servo athathwe kubaboneleli be-Tier-1 (Yaskawa, Bosch Rexroth, okanye Siemens), ukuqinisekisa ukuthembeka kunye nokufumaneka kwehlabathi jikelele kweendawo ezisecaleni. Inkqubo ye-servo ikhuselwe ngeempawu ezininzi zokhuseleko, kubandakanywa ukukhuselwa kobushushu bokushisa, ukhuseleko lwangoku, kunye nemisebenzi yokuyeka ngokukhawuleza ehambelana ne-ISO 13849. Ifektri yethu ivavanya inkqubo ye-servo nganye kwiiyure ze-100 kumthwalo ophezulu ukuqinisekisa ukuzinza nokusebenza kwayo ngaphambi kokuthunyelwa. Ngale nkqubo ye-servo eyomeleleyo, i-Germany Zenith Block Machine ayinikezeli kuphela umgangatho ophezulu webhloko kodwa kunye nokuthembeka kwexesha elide lokusebenza.

INkqubo ye-Servo inokunciphisa njani ukuSetyenziswa kwamandla kunye neeNdleko zokuLondoloza?

Iinzuzo zezoqoqosho zenkqubo ye-servo eJamani iZenith Block Machine yandisa ngaphaya kokugcinwa kwamandla. Ngokuphucula inkqubo yehydraulic, ukunciphisa inkunkuma, kunye nokwandisa ubomi becandelo, inkqubo ye-servo ithoba kakhulu ixabiso elipheleleyo lobunini. Enye yeenzuzo eziphawulekayo kukuncitshiswa kobushushu be-oyile yehydraulic. Iimpompo zesantya ezisisigxina zemveli zivelisa umthamo omkhulu wobushushu kuba zihlala zijikeleza ioyile ngevalve yokukhulula. Obu bushushu buyaluthoba ulwelo lwehydraulic, lufuna utshintsho lweoyile rhoqo kwaye lubangela ukuba amatywina abe lukhuni kwaye avuze. Inkqubo ye-servo, ngokuchaseneyo, ivelisa kuphela ukuhamba okufunekayo, ukugcina amaqondo okushisa e-oyile ngokuqhubekayo ngaphantsi kwe-50 ° C, nangexesha lemveliso ephezulu. Oku kwandisa ubomi be-oyile ukusuka kwiiyure ze-1,000 ukuya kwiiyure ze-4,000, kwaye kwandisa ubomi betywina, i-hoses, kunye nezixhobo zempompo.

Ukugcinwa okuthe ngqo kunye neenzuzo zamandla zenkqubo ye-servo:

• Ukuncitshiswa kokutshintsha kweoyile:Ngamaqondo okushisa aphantsi okusebenza kunye nokunciphisa ukungcola, ioli ye-hydraulic eJamani i-Zenith Block Machine ingatshintshwa rhoqo kwiiyure ze-4,000 zokusebenza, xa kuthelekiswa neeyure ze-1,500 zoomatshini abaqhelekileyo. Oku konga zombini iindleko ze-oyile kunye nomsebenzi wokutshintsha i-oyile.
• Ubomi obude becandelo:I-servo motor ineendawo ezimbalwa ezihambayo kune-fixed-speed motor ene-clutch kunye ne-brake. Ipompo eguquguqukayo inezinga eliphantsi lokugqoka ngenxa yokuba lisebenza ngesantya esincitshisiweyo kunye noxinzelelo kuninzi lomjikelo. Umzi-mveliso wethu uye waphawula ukuba oomatshini abane-servo bafuna iipesenti ezingama-60 ezimbalwa zokutshintshwa kwenxalenye yehydraulic kwisithuba seminyaka eli-10.
• Amandla okupholisa acuthiweyo:Kuba inkqubo ye-servo ivelisa ubushushu obuncinci kakhulu, i-fan yokupholisa (okanye i-chiller) iqhuba kancinci rhoqo. Kwiimozulu zetropikhi, oku kunokunciphisa ukusetyenziswa kwamandla okupholisa ukuya kutsho kuma-30 epesenti, kuphinde kuthobe isiseko samandla esipheleleyo.
• Ingxolo esezantsi, ukunxiba okuphantsi:Ukungabikho kwengxolo ye-motor eqhubekayo kunye nokukhawuleza ngokukhawuleza / ukwehla kwesantya kunciphisa uxinzelelo lomatshini kumatshini womatshini kunye nokunyuka kwe-vibration. Oku kwandisa ubomi bala malungu olwakhiwo kwaye kunciphisa ukuphindaphindeka kokutshintshwa kwentaba yevibration.

Umzekelo osebenzayo uvela kumsebenzisi weZenith Block Machine yaseJamani e-Indiya, apho amaqondo obushushu ahlala edlula i-40 ° C. Ngaphambi kokufaka inkqubo ye-servo, ukushisa kweoli ye-hydraulic kwafikelela kwi-75 ° C kwiiyure ze-4 zokusebenza, kufuna i-oyile epholileyo yangaphandle kunye nokutshintshwa kweoli ngeveki. Emva kokuphuculwa kwenkqubo ye-servo, izinga lokushisa kweoli lizinzile kwi-48 ° C, kwaye ixesha lokutshintsha kweoli liye landa kwiinyanga ezi-3. Umnini-planti wabika ukugcinwa konyaka ngaphezu kwe-USD 5,000 kwiindleko zeoli kunye nokupholisa, ngaphezu kwe-39 yepesenti yokunciphisa ukusetyenziswa kombane. Ngaphaya koko, ukuzixilonga kwenkqubo ye-servo kufumanise ukukhukuliseka okuncinci kwinzwa yoxinzelelo kwangoko, ukuvumela iqela logcino ukuba liyihlaziye kwakhona ngexesha lokuphumla elicwangcisiweyo, ukuthintela ukonakaliswa okungacetywanga okuyindleko.

Ngokubhekiselele kwimpembelelo yokusingqongileyo, ugcino lwamandla olusuka kwinkqubo ye-servo luguqulela ngokuthe ngqo ukukhutshwa kwekhabhoni ephantsi. Kwi-Germany Zenith Block Machine esebenza iiyure ze-16 ngosuku, iintsuku ze-300 ngonyaka, ukunciphisa amandla ngonyaka malunga ne-40,800 kWh. Kuqikelelwa ukuba igridi ekhutshwayo yi-0.5 kg ye-CO2 ngekWh nganye, oku kulingana nokucuthwa kweetoni ezingama-20.4 zeemetric zeCO2 ngonyaka. Kubavelisi beebhloko, oku akulunganga nje ngokusingqongileyo kodwa kunye neyona ndawo inamandla yokuthengisa xa kuthengiswe iiprojekthi zokwakha eziluhlaza. Umzi-mveliso wethu kwi-QGM unokubonelela ngesatifikethi esineenkcukacha zokugcina amandla kwiJamani nganye i-Zenith Block Machine ehanjiswayo, engasetyenziselwa iinjongo ze-LEED okanye ze-BREEAM.

Imibuzo Ebuzwa Rhoqo (FAQ)

Umbuzo 1: Ngaba inkqubo ye-servo eJamani i-Zenith Block Machine ifuna ukugcinwa okukhethekileyo?

Impendulo: Inkqubo ye-servo yenzelwe ukugcinwa okuphantsi. Ukugcinwa kwesiqhelo kubandakanya ukujonga isihluzo sefeni yokupholisa, ukuqinisekisa ubume be-LED ye-servo drive, kunye nokubeka iliso kwinqanaba le-oyile ye-hydraulic kunye nomgangatho. I-servo motor ngokwayo i-brushless, ngoko ke akukho zibhulashi ezinokuthi zitshintshe. Umzi-mveliso wethu ubonelela ngesoftware yokuxilonga enokuvavanya ukusebenza kwenkqubo ye-servo ngaphandle kokufuna ukuyiqhawula. Sicebisa ukuba igcisa eliqeqeshiweyo litshekishwe isiqingatha sonyaka ukuhlola uqhagamshelo lwentambo kunye nokuqinisekisa ukuba uxinzelelo kunye nokuma kweesignali zengxelo zikumlinganiselo. Uvavanyo oluphambili lwenkqubo ye-servo luya kukwazisa ngayo nayiphi na imiba ezayo, yenze ugcino lusebenze kunokuba lusebenze.

Umbuzo 2: Inkqubo ye-servo iphucula njani umgangatho webhloko xa kuthelekiswa nenkqubo ye-hydraulic eqhelekileyo?

Impendulo: Inkqubo ye-servo yenza ulawulo oluchanekileyo lwezo zombini i-vibration kunye nokucofa iiparamitha. Ngeenkqubo eziqhelekileyo, uxinzelelo kunye nokunyakaza kuxhomekeke ekuguquguqukeni ngenxa ye-valve hysteresis kunye ne-puls pulsations. Inkqubo ye-servo yolawulo lwe-loop-loop evaliweyo igcina iiparameters ezibekiweyo ngokuchaneka okuphezulu kakhulu, ukuqinisekisa ukuba ibhloko nganye ifumana kanye amandla okudibanisa kunye namandla okungcangcazela. Oku kubangela ukuxinana okufanayo, imilinganiselo ehambelanayo (ngaphakathi +/- 0.3 mm), kunye nokugqitywa kwendawo epholileyo. Umzi-mveliso wethu ulinganise i-coefficient yokwahluka kumandla oxinzelelo kwiibhloko eziveliswe yinkqubo ye-servo yaseJamani Zenith Block Machine kwi-4 ekhulwini kuphela, xa kuthelekiswa neepesenti ezili-12 zoomatshini abaqhelekileyo.

Umbuzo 3: Ngaba inkqubo ye-servo ingaphinda ifakwe kumatshini webhloko okhoyo?

Impendulo: Kwiimeko ezininzi, ewe. Umzi-mveliso wethu unikezela ngekhithi ye-retrofit ebandakanya i-servo motor, i-servo drive, impompo eguquguqukayo, izinzwa zoxinzelelo, kunye ne-PLC entsha. Ikhithi yenzelwe ukuba ihambelane noninzi lweebrand zoomatshini bebhloko kunye neemodeli. Inkqubo ye-retrofit ithatha iintsuku ezi-3-5 kwisayithi kwaye ibandakanya ukulinganisa inkqubo epheleleyo. Nangona ixabiso le-retrofit libalulekile, ukonga amandla kunye nokuphuculwa komgangatho ngokuqhelekileyo kunika ixesha lokubuyisela kwiinyanga ezili-12-18. Sikwabonelela ngenkqubo yokurhweba koomatshini abadala. Iqela lethu lobunjineli linokwenza uvavanyo lwendawo ukuze liqinisekise ukuba kunokwenzeka kunye neendleko ze-retrofit kumatshini wakho othile.

Umbuzo 4: Kwenzeka ntoni kwinkqubo ye-servo ngexesha lokuguquguquka kwamandla okanye ukuphazamiseka?

Impendulo: Inkqubo ye-servo ixhotyiswe ngebhanki ye-DC ye-bus capacitor enika ixesha lokubamba malunga ne-500 milliseconds xa kwenzeka i-sag yamandla. Oku kuvumela inkqubo ukuba igqibe umjikelo wangoku kwaye umise umatshini kwindawo ekhuselekileyo ngaphambi kokuvala. Ukuphazamiseka kwamandla okude, i-servo drive yenza ngokuzenzekelayo ukuthotywa kwe-deceleration ukumisa i-motor kunye nepompo, ukuthintela ukutshitshiswa kwe-hydraulic. Umzi-mveliso wethu ucebisa ukuba ufakele i-voltage stabilizer okanye unikezelo lwamandla olungaphazamisekiyo (UPS) kwisilawuli se-servo ukuba isixhobo sakho sikwindawo enokuguquguquka rhoqo kwamandla ombane. I-firmware yenkqubo ye-servo iphinda ibandakanye ukusebenza kwe-auto-restart, ngoko xa amandla ebuyiselwa, umatshini unokuphinda uqalise ukusebenza ukusuka kwindawo yokuphazamiseka.

Umbuzo wesi-5: Ngaba inkqubo ye-servo inokudityaniswa nenethiwekhi ye-automation network?

Impendulo: Ewe, inkqubo ye-servo eJamani i-Zenith Block Machine isekela iiprotocol ze-Ethernet eziqhelekileyo zoshishino, kuquka i-EtherNet / IP, i-Profinet, kunye ne-Modbus TCP. Oku kuvumela umatshini ukuba udityaniswe neNkqubo yoLawulo lweZityalo (PMS) okanye iNkqubo yokuSebenza koMveliso (MES). Idatha efana nokubala komjikelo, ukusetyenziswa kwamandla, kunye neeparamitha ezisemgangathweni zinokugqithiswa kwisiseko sedatha esisembindini ukuze kuhlalutywe. Umzi-mveliso wethu ubonelela ngesampulu yeseva ye-OPC UA yokudityaniswa komthungo. Kubathengi abafuna uhlalutyo lwedatha ephezulu, sinikezela ngedeshibhodi esekwe kwilifu ebonelela ngemo yomatshini wexesha lokwenyani kunye neendlela zokusebenza, ezifikelelekayo kuso nasiphi na isixhobo esisebenza kwiwebhu.

Isiphelo: Ukukhulula ukuchaneka kunye nokusebenza kakuhle kunye ne-Servo-Controlled EJamani Zenith Block Machine

Inkqubo ye-servo yi-injini ye-innovation kwi-Germany Zenith Block Machine, ukuhambisa amanqanaba angazange abonwe ngaphambili okuchaneka, ukusebenza kakuhle kwamandla, kunye nokuthembeka kwemveliso. Ngokutshintshela ulawulo oluqhelekileyo lwe-hydraulic kunye nenkqubo ye-servo evaliweyo, umatshini ufezekisa ukulawulwa komgangatho ongqongqo, iindleko eziphantsi zokusebenza, kunye nokuguquguquka okukhulu kwimveliso. Nokuba uvelisa iibhloko ezingenanto, iipava, okanye iimveliso ezikhethekileyo zekhonkrithi, inkqubo ye-servo yaseJamani Zenith Block Machine iqinisekisa ukuba ibhloko nganye ihlangabezana neyona migangatho iphezulu yoxinano, ukuchaneka kobukhulu, kunye nomgangatho womphezulu. Kwi-Quangong Machinery Co., Ltd, umzi-mveliso wethu udibanise itekhnoloji yamva nje ye-servo kwimveliso yethu yomatshini webhloko, kwaye sibonile okokuqala indlela eguqula ngayo uqoqosho lwemveliso.

Ngaba ukulungele ukuphucula imveliso yakho yebhloko ngetekhnoloji ye-servo?Qhagamshelana neQuangong Machinery Co., Ltd namhlanjekuhlalutyo oluneenkcukacha lokusebenza. Iqela lethu lobunjineli liya kuvavanya iimfuno zakho zangoku zemveliso kwaye linikeze isindululo esilungelelanisiweyo kwiJamani iZenith Block Machine exhotyiswe ngeyona ndlela ilungileyo yokumisela inkqubo ye-servo. Sinikezela ngomboniso wasimahla kumzi-mveliso wethu, kunye nephakheji yoqeqesho olubanzi ukuqinisekisa ukuba iqela lakho linokusebenzisa ngokupheleleyo amandla enkqubo ye-servo.Cela ukubonisana kwakho ngoku kwiQuangong Machinery Co., Ltd kwaye ufumanise ukuba iJamani iZenith Block Machine enenkqubo ye-servo inokunyusa umgangatho webhloko yakho, inciphise iindleko zakho zamandla, kwaye ikhulise ukusebenza kakuhle kwakho kwemveliso.