Indlela yokugcina umatshini weBlock wokuZinza kwexesha elide

Ukugcina umatshini webhloko ukuzinza kwexesha elide akukhona nje ukulungisa ukuphuka; sisicwangciso esisebenzayo esiqinisekisa umgangatho wemveliso ongaguqukiyo, sinciphisa ixesha lokuphumla, kwaye sandise ubomi besixhobo sakho. Ngaphezulu kwamashumi amabini eminyaka yamava kwishishini loomatshini bebhloko yekhonkrithi, umzi-mveliso wethu ubonile ukuba ukugcinwa rhoqo, okucwangcisiweyo kuwuguqula njani umatshini oqhelekileyo ube lihashe elithembekileyo. Nokuba uyasebenza aEJamani Zenith Block Machineokanye nayiphi na enye iyunithi yokusebenza okuphezulu, imigaqo yokunyamekela ihlala igxininisekile ngokuchanekileyo, ukucoceka, kunye nokungenelela ngexesha elifanelekileyo. Esi sikhokelo sitsalwa kuqheliselo lwehlabathi lokwenyani e-Quangong Machinery Co., Ltd. ukukunceda ufezekise amashumi eminyaka emveliso ezinzileyo.

Uzinzo lwexesha elide luthetha ukuba umatshini wakho webhloko uhambisa amandla ebhlokhi efanayo, ukushukuma okuncinci, kunye nokusebenza okusebenzayo kwehydraulic unyaka nonyaka. Ukufezekisa oku, kufuneka sigxininise kwiishedyuli zokuthambisa, ukutshintshwa kwenxalenye yokunxiba, imfezeko yenkqubo yokwenziwa koxinzelelo lomoya, kunye nokulinganisa umbane. Umzi-mveliso wethu uphuhlise isakhelo sokulungisa esidibanisa uluhlu lokukhangela lwemihla ngemihla, uphicotho lwenyanga, kunye nohlengahlengiso lonyaka. Kule nqaku, siya kudiliza yonke into ebalulekileyo, sinikeze iiparitha zemveliso eneenkcukacha zoomatshini abahamba phambili njengeJamani iZenith Block Machine, kwaye uphendule imibuzo enzima kakhulu malunga nendlela yokugcina umatshini webhloko ukuzinza kwexesha elide. Masikhusele umgca wakho wemveliso kule minyaka ilishumi izayo.

Isiqulatho

• 1. Kutheni ukugcinwa rhoqo kukuqinisekisa ukuzinza kwexesha elide loMshini weBlock?
• 2. Indlela yokuthambisa aMalungu aBalulekileyo kuBomi boMshini weBlock owandisiweyo?
• 3. Ziziphi iiParameters eziPhambili zobuGcisa baseJamani iZenith Block Machine yoCwangciso lokuLondoloza?
• 4. Yintoni iNyathelo-nge-Nyathelo yeVeki neNyanga yoLondolozo lweMicimbi yoomatshini?
• 5. Ukugcina njani iiNkqubo zeHydraulic ukuThintela ukuFayiswa koMshini weBlock?
• Isiphelo: Ukwakha iNkcubeko yoZinzo lweXesha elide kunye noomatshini beQuangong
• Imibuzo Ebuzwa Rhoqo (FAQ) Malunga noLondolozo loMtshini weBhloko kuZinzo lweXesha elide

Kutheni le nto uLondolozo lwarhoqo luqinisekisa uzinzo lweXesha elide loMatshini weBloko?

Ukugcinwa rhoqo ngumqolo wokuzinza kwexesha elide kunoma yimuphi umatshini webhloko. Ngaphandle kwayo, neprimiyamu yaseJamani iZenith Block Machine iya koyiswa kukunxitywa kwangaphambi kwexesha, ukuvuza kwehydraulic, kunye nokungahambi kakuhle. Kumzi-mveliso wethu, siye saqaphela ukuba oomatshini abalandela ishedyuli yogcino olungqongqo basebenza ngobuchule obungama-98% nasemva kweminyaka eli-15. Nasi isizathu sokuba ulungiso luguqulela ngokuthe ngqo kuzinzo:

• Ukuthintelwa kokuNxitywa okuFumanekileyo:Yonke into ehambayo-ukusuka kwi-vibration motor ukuya kwi-mold guide pins-ibona ukunxitywa kwe-microscopic. Ngaphandle kokuthanjiswa rhoqo kunye nokuhlolwa, le miba mincinci ibhola yekhephu ibe yintsilelo enkulu. Iqela lethu e-Quangong Machinery Co., Ltd. ligxininisa ukuba ukuhlolwa kwemizuzu eyi-10 yonke imihla kunokuthintela iveki yokuphumla.
• Umgangatho webloko ohambelanayo:Xa umatshini webhloko uzinzile, ibhloko nganye inobuninzi obufanayo kunye nemilinganiselo. Iibholithi ezixekileyo okanye amahlahla agugileyo abangela ukungcangcazela okungalawulekiyo, okukhokelela kwiibhloko eziqhekekileyo okanye ezingalinganiyo. Ukuqiniswa rhoqo kunye nokulinganisa kugcina ukufana kwemveliso.
• Ukuthembeka kweNkqubo yeHydraulic:Ukungcoliswa kweoli ye-Hydraulic yimbangela ephezulu yoxinzelelo olungazinzanga. Ngokutshintsha izihluzi kunye neoyile yesampula rhoqo emva kweenyanga ezintathu, siqinisekisa ukuba iisilinda zehydraulic zisebenza kakuhle ngaphandle kokuxhuzula okanye ukuhla koxinzelelo. Umzi-mveliso wethu usebenzisa ukuhluzwa okuphezulu kwiJamani iZenith Block Machines ukwandisa ubomi beoyile.
• Ukhuseleko lweCandelo loMbane:Uthuli kunye nokufuma kunokwenza iiseti ezimfutshane kunye nee-PLCs. Ukucocwa rhoqo kweepaneli zokulawula kunye neebhokisi ze-terminal zithintela ukuziphatha okungaqhelekanga komatshini. Siye sabona izibonelelo zilahlekelwa ngamawaka eedola ngenxa yokuba i-fan yokupholisa evaliweyo igqithise i-servo drive.
• UkuSebenza kweendleko Ngexesha:Iindleko zolondolozo olucwangcisiweyo malunga ne-15% yeendleko zokonakaliswa okukhulu. Ngaphezu koko, ixesha lokuphumla elingacwangciswanga lichaphazela zonke iishedyuli zemveliso. Abathengi bethu abalandela izikhokelo zethu zolondolozo bafumana i-40% yexabiso eliphantsi lilonke lobunini.

Ngokwembono yethu, uzinzo lwexesha elide ayisosiphumo sokwenziwa kodwa yimpumelelo esebenzayo. Rhoqo kusasa, abaqhubi kufuneka bamamele ingxolo engaqhelekanga evela kuMatshini weBlock yeZenith yaseJamani, jonga amanqanaba e-oyile, kwaye uqinisekise ukususwa kokungunda. Umzi-mveliso wethu ubonelela ngeelogbook ezineenkcukacha zokulandelela ezi zenzo zemihla ngemihla. Ukuqukumbela, ukugcinwa rhoqo kuguqula umatshini webhloko ukusuka kwi-liability enokuthi ibe yi-asethi evelisa ingeniso ehambelanayo amashumi eminyaka.

Indlela yokuthambisa aMalungu aBalulekileyo kuBomi boMshini weBlock owandisiweyo?

Ukuthambisa ngowona msebenzi onempembelelo kwindlela yokugcina umatshini webhloko uzinzo lwexesha elide. Ukuthambisa okungafanelekanga okanye okungaqhelekanga kubangela ukudibana kwentsimbi ukuya kwintsimbi, ukuveliswa kobushushu, kunye nokuhlutha ekugqibeleni. Kwi-Quangong Machinery Co., Ltd., siye saqulunqa i-matrix yokuthambisa kwiJamani i-Zenith Block Machine components esekelwe kwiminyaka eyi-20 yedatha yasendle. Ngezantsi sichaza ishedyuli yokuthambisa, iintlobo zegrisi, kunye namanqaku ekugxilwe kuwo.

Iindawo eziBalulekileyo zokuthanjiswa kunye namaThuba:

• Iibheringi zeNkqubo yeVibration:Ezi zijikeleza ukuya kuthi ga kwi-3000 RPM. Sebenzisa igrisi ye-lithium enobushushu obuphezulu rhoqo ngeeyure zokusebenza ezingama-80. Ukuthambisa ngokugqithisileyo kunokuvuthela izitywina, ngoko ke faka iimpompo ezimbini kuphela ngebheringi nganye.
• Iintsika zeSikhokelo sokungunda kunye nezihlahla:Ixhomekeke kwingxabano ebuyelanayo. Faka i-EP (uxinzelelo olugqithisileyo) igrisi yonke imihla ngaphambi kokuba uqale. Umzi-mveliso wethu uncomela ukuba kubekho umaleko omncinci, olinganayo usebenzisa umpu wegrisi owenziwe ngesandla.
• Amanqaku e-Hydraulic Cylinder Pivot:Sebenzisa igrisi ye-NLGI yeBakala 2 ngeveki. La manqaku ahlala engahoywa, kodwa iipivots ezomileyo zibangela uxinezeleko olungalinganiyo lomxube webhloko.
• Iidrive zekhonkco kunye neSprockets:Kwimibhobho yokuhambisa ipalethi eqhutywa ngamatyathanga, sebenzisa ioyile yetsheyini egqobhozayo rhoqo kwiiyure ezingama-160. Kuphephe ukuthontsiza kwiibhloko.
• I-Screw Conveyors (ukuba ikhona):I-oyile yeGear SAE 90 kwibhokisi yegiya, ijongwa rhoqo ngenyanga.

INyathelo-nge-Nyathelo lokuThanjiswa kweNkqubo yeJamani iZenith Block Machine:

1. Coca zonke iingono zegrisi ngelaphu phambi kokuba uqhoboshele umpu wegrisi ukunqanda ukungena kokungcola.
2. Impompo kancinci de ubone igrisi entsha iphuma kancinane elutywinweni (ibonisa umngxuma ogcweleyo).
3. Sula igrisi egqithisileyo ukuthintela ukufumba kothuli.
4. Rekhoda i-lubrication kwi-log yesondlo kunye nomhla kunye neeyure eziqhutywe.
5. Rhoqo kwiiyure ezingama-500, thatha isampulu yeoli kwindawo yokugcina amanzi ukuze kuhlalutywe ungcoliseko.

Amava ethu abonisa ukuba ukuthambisa okufanelekileyo kunciphisa ukuguquguquka kwe-amplitude ye-35% kwiiyunithi zaseJamani Zenith Block Machine. Ukongezelela, ukusebenzisa i-synthetic greases kumaqondo okushisa aphezulu (ngaphantsi kwe-0 ° C okanye ngaphezulu kwe-40 ° C) igcina amandla efilimu. EQuangong Machinery Co., Ltd., sinikezela ngeetshathi zokuthambisa ngomatshini ngamnye. Khumbula, umatshini webhloko othanjiswe kakuhle usebenza ngokuzolileyo, upholile, kwaye uzinze ngakumbi. Utyeshele oku, kwaye ujongene nokuthwala iindleko zokubuyisela ezinokudlula kwi-7000 USD. Ukuzinza kwexesha elide kuqala ngompu wegrisi.

Ziziphi iiParameters eziPhambili zobuGcisa zaseJamani iZenith Block Machine yoCwangciso lokuLondoloza?

Ukuqonda iiparitha zobugcisa bezixhobo zakho kubalulekile xa ufunda indlela yokugcina umatshini webhloko ukuzinza kwexesha elide. Uchungechunge lwaseJamani lweZenith Block Machine luyaziwa ngokomelela kwayo, kodwa imodeli nganye inokunyamezelana okuthe ngqo, uxinzelelo, kunye nemida yokunxiba. Apha ngezantsi kukho itafile eneenkcukacha zeeparamitha ezisetyenziswa ngumzi-mveliso wethu eQuangong Machinery Co., Ltd. La manani anceda abaqhubi ukuba benze isigqibo sokuba bawatshintshe nini amalungu, bahlengahlengise iindawo ezicoliweyo, okanye ii-hydraulics zenkonzo.

Ezi parameters azikho ngqiqweni. Ngokomzekelo, i-hydraulic pressure range ye-bar ye-210 kwi-Germany Zenith Block Machine iqinisekisa ukuxinwa ngokufanelekileyo ngaphandle kwezitywina ezigqithisileyo. Umzi-mveliso wethu uqeqesha amaqela olondolozo ukuba abhale la maxabiso ngeveki. Ukuba uxinzelelo lwehydraulic lwehla ngaphantsi kwe-200 bar ngaphandle komthwalo, kunokwenzeka ukuba kukho ukuvuza kwangaphakathi kwi-cylinder okanye ivalve. Ngokufanayo, i-vibration frequency engaphantsi kwe-2800 VPM ibonisa iibheringi ezigugileyo okanye i-V-belt ekhululekile. Ngokuthelekisa iilog zemihla ngemihla ngale theyibhile, unokuqikelela ukusilela ngaphambi kokuba kwenzeke. Kwi-Quangong Machinery Co., Ltd., sikwacebisa i-infrared thermography ukujonga iindawo ezishushu kwiikhabhathi zombane. Ukuzinza kwexesha elide yinkqubo eqhutywa yidatha, kwaye ezi parameters zisisiseko sakho.

Yintoni iNyathelo ngeNyathelo yeVeki neNyanga yokuLondolozwa kweMigaqo koomatshini bokubhloka?

Inkqubo ecwangcisiweyo iphelisa ukuqagela kwindlela yokugcina umatshini webhloko ukuzinza kwexesha elide. Ngokusekwe kwezona ndlela zilungileyo zokwenziwa komzi-mveliso wethu waseJamani umatshini weBhlokhi yeZenith kunye nezinye iimodeli, siyile inkqubo elungelelanisa ukucokiseka kunye nokusebenza kakuhle. Apha ngezantsi kukho ishedyuli yeveki kunye neyenyanga abaxumi bethu baseQuangong Machinery Co., Ltd. abayilandelayo ukufikelela kwiminyaka engama-20+ yenkonzo ezinzileyo.

ImiSebenzi yoLondolozo lweveki nganye (Rhoqo kwiiyure ezingama-40-50 zemveliso):

• Jonga zonke iibholithi kwitafile engcangcazelayo kunye nesibambi sokungunda. Sebenzisa i-torque wrench ukuqinisekisa i-150 Nm kwiibholithi ze-M20. Iibholiti ezixekileyo zibangela ukungcangcazela okungazinzanga kunye nokuphazamiseka kwebhloko.
• Qwalasela imibhobho esebenza ngehydraulic ukuba igqabhuka okanye idumbile. Buyisela nawuphi na umbhobho obonisa umluko wocingo.
• Coca iifins zokupholisa ioli ngomoya ocinezelweyo (ukusuka ngaphakathi ngaphandle). Ukwakhiwa kothuli kunciphisa ukusebenza kakuhle kokupholisa ukuya kuthi ga kwi-40%.
• Jonga iipleyiti ezinxibileyo kwi-pallet feeder. Tshintsha ukuba ubukhulu bungaphantsi kwe-5 mm.
• Vavanya inkqubo yokumisa kaxakeka. I-e-stop engasebenziyo lukhuseleko kunye nomngcipheko woxanduva.
• Lubricate iibheringi eziphambili ze-shaft zomxube (ukuba zidibeneyo).

ImiSebenzi yoLondolozo lweNyanga (Rhoqo kwiiyure ezingama-200-250):

• Thatha isampuli yeoli ye-hydraulic kwaye uthumele ukubalwa kwamasuntswana (ISO 4406 target 18/16/13). Ioyile engcolisekileyo ngunobangela #1 wokuncamathela kwevalvu.
• Ukulinganisa i-transducers yoxinzelelo kwi-Germany Zenith Block Machine usebenzisa i-gauge echanekileyo. Impazamo ye-5% ikhokelela kuxinaniso lwebhloko olungazinzanga.
• Hlola iileyini zokungunda ukuba zinxitywe. Faka enye indawo xa i-radius yekona idlula i-2 mm.
• Jonga i-V-belt tension kwi-vibration motor. Ukuphambuka kufuneka kube yi-10 mm phantsi koxinzelelo oluphakathi.
• Coca kwaye uvale kwakhona iibhokisi zokuhlangana zombane. Sebenzisa igrisi ye-dielectric kwiitheminali ukuthintela i-oxidation.
• Qinisekisa ukuhambelana kweeplate zokubumba eziphezulu kunye nezantsi kunye nesalathisi sokudayela. Ukunyamezela: ± 0.1 mm ngemitha nganye.

Amava ethu efektri abonisa ukuba iiyunithi ezilandela le siqhelo ngama-70% zokumisa okungacwangciswanga. Umzekelo, omnye umxhasi osebenzisa i-Germany Zenith Block Machine yehlise iindleko zabo zonyaka zokugcinwa ukusuka kwi-18,000 USD ukuya kwi-9,500 USD ngokubambelela nje kwesi sicwangciso seveki/yenyanga. Uxwebhu lungundoqo: gcina isibophelelo esinoluhlu lokutshekisha kunye nemisayino. NgeQuangong Machinery Co., Ltd., sinikezela ngeetemplates zasimahla zelog yedijithali. Khumbula, uhambo olufutshane lwemihla ngemihla kunye nale misebenzi yeveki / yenyanga iqinisekisa ukuba izinto ezingaqhelekanga ziyabanjwa ngaphambi kokuba zibe ngababulali ozinzo. Uzinzo lwexesha elide lwakhiwe ngokuhambelana.

Uzigcina njani iiNkqubo zeHydraulic ukuThintela ukuFayela koomatshini beBhloka?

Inkqubo ye-hydraulic yintliziyo yawo nawuphi na umatshini webhloko. Ukuba ufuna ukugcina umatshini webhloko uzinzo lwexesha elide, kufuneka ulawule ukhathalelo lwe-hydraulic. Ukungaphumeleli kwe-hydraulic kubangela amaxesha omjikelezo ongaqhelekanga, ukucutha okunganeleyo, kunye nokuyeka ngokupheleleyo. Kwi-QGM, senze i-protocol yezempilo ye-hydraulic ye-Jamani i-Zenith Block Machine evimbela i-90% yemiba enxulumene neoli. Landela ezi zikhokelo:

Ulawulo lwe-Hydraulic Fluid:

• Sebenzisa kuphela i-ISO VG 46 okanye i-68 anti-wear hydraulic oil njengoko kuchaziwe. Ukuxuba iibrendi ezahlukeneyo okanye ii-viscosities kubangela ugwebu kunye nokuthambisa kakubi.
• Guqula isihluzo somgca wokubuyela rhoqo kwiiyure ezingama-500 (okanye xa isalathisi soxinzelelo sibonisa umbala obomvu).
• Guqula isihluzo sokuphefumla kwitanki rhoqo kwiiyure ezili-1000 ukunqanda uthuli oluphuma emoyeni ukuba lungangeni.
• Khupha i-condensation evela kwitanki ye-hydraulic rhoqo ngeveki. Amanzi anyusa ioxidation kunye nomhlwa.

Ukhathalelo lweValve kunye neSilinda:

• Rhoqo kwiinyanga ezi-6, susa kwaye uhlole i-spools yevalve ehambelanayo yokunxiba okanye ivanishi. Coca ngedizili kunye nomoya ocinezelweyo (akukho mikrwelo).
• Jonga i-cylinder rod seals ukuba uyalila. Ithontsi enye nge-stroke nganye ibonisa ukungaphumeleli kwetywina.
• Gada umphezulu we-cylinder intonga ye-chrome yokufaka. Imingxuma ikrazula amatywina amatsha ngokukhawuleza.

Ulawulo lobushushu:

• Ubushushu beoli yeHydraulic kufuneka buhlale phakathi kwe 40°C kunye ne 55°C. Ngaphezulu kwe-60 ° C ithobisa izitywini kunye nezongezo zeoli.
• Qinisekisa ukuba isitshintshi sobushushu esipholileyo samanzi okanye somoya sisebenza ngokuchanekileyo. Coca icala lamanzi ngonyaka nge-ejenti yokwehlisa.

Umzi-mveliso wethu wenze uphononongo lwemeko kuMatshini weBhlokhi yaseJamani iZenith eyayinezipantshi zoxinzelelo ezigwenxa. Emva kokuhlalutya, sifumene ivalve yokulingwa encangathi ngenxa yeoyile ene-oxidized. Umniniyo wayetsibe ukutshintsha ioli kangangeenyanga ezili-18. Emva kokutshintshwa kwevalve kunye nokugungxula inkqubo, ukuzinza kwabuya. Oku kubonisa ukuba ukungahoywa kwe-hydraulic kujongela phantsi ngokuthe ngqo uzinzo lwexesha elide. Sicebisa uphicotho lonyaka lobuchwephesha lobuchwephesha behydraulic nguQuangong Machinery Co., Ltd. amagcisa. Ukhathalelo olusebenzayo lwe-hydraulic luthetha ngaphantsi kwe-2% yexesha lokuphumla vs. 15% ixesha lokuphumla kwiivenkile ezisebenzayo. Khumbula: i-oyile ecocekileyo, ubushushu obuchanekileyo, kunye notshintsho lwesihluzi ngexesha elifanelekileyo alunangxoxo ukugcina uzinzo lomatshini wakho webhloko.

Isiphelo: Ukwakha iNkcubeko yoZinzo lweXesha elide kunye noomatshini beQuangong

Ukugcina umatshini webhloko ukuzinza kwexesha elide akusiyo isiganeko sexesha elilodwa kodwa ukuzinikela okuqhubekayo. Ukusuka kwi-lubrication yemihla ngemihla ukuya kwiisheke zeparameter yenyanga kunye nokuqapha kwe-hydraulic, inyathelo ngalinye linegalelo ekuthembekeni. Umzi-mveliso wethu, i-Quangong Machinery Co., Ltd., ibone amawaka oomatshini-kuquka iJamani iZenith Block Machine-ifezekise ubomi benkonzo yeminyaka engama-25 xa abanini belandela imigaqo echazwe ngasentla. Siyakukhuthaza ukuba usebenzise inkqubo yokulandelela ukugcinwa kwedijithali, uqeqeshe abaqhubi ngokucokisekileyo, kwaye ungaze ulalanise kwiindawo ezisecaleni zokwenyani.

Ukukunceda ukuba uqalise, sinikezela ngokubonisana nokugcinwa kwamahhala kunye neshedyuli elungiselelwe imodeli yakho yomatshini webhloko ethile.Qhagamshelana neQuangong Machinery Co., Ltd. namhlanjeukucela isicwangcisi sakho solondolozo okanye ukucwangcisa uphicotho kwindawo. Iqela lethu lamagqala angama-20 eminyaka liya kuqinisekisa ukuba umatshini wakho webhloko uzisa uzinzo, inzuzo, kunye noxolo lwengqondo amashumi eminyaka. Fowunela okanye usithumelele i-imeyile ngoku-masikhusele ikamva lakho lemveliso.

Imibuzo Ebuzwa Rhoqo (FAQ) malunga nendlela yokugcina umatshini weBlock wokuZinza kwexesha elide

Umbuzo 1: Kukangaphi ndimele ndibuyisele ioli ye-hydraulic kwi-Germany Zenith Block Machine ukugcina uzinzo lwexesha elide?

Impendulo: Ngokusekelwe kwidatha yethu ye-20 yeminyaka, kufuneka ubuyisele i-oyile ye-hydraulic rhoqo kwiiyure zokusebenza ze-2000 okanye zonke iinyanga ze-12, nayiphi na into eza kuqala. Nangona kunjalo, kubalulekile ukwenza isampulu yeoli rhoqo kwiiyure ezingama-500. Ukuba i-particle count count idlula i-ISO 4406 ikhowudi ye-18/16/13 okanye umthamo wamanzi udlula i-200 ppm, tshintsha ioli ngokukhawuleza kungakhathaliseki iiyure. KwiJamani i-Zenith Block Machine, usebenzisa i-premium anti-wear hydraulic oil (ISO VG 46) kunye nokutshintsha zombini umgca wokubuyela kunye nezihlungi zokuphefumula ngexesha elifanayo liqinisekisa ukucoceka kwenkqubo. Ukulibazisa utshintsho lweoyile kukhokelela ekubambeni kwevalve, ukunxiba kwempompo, kunye namaxesha okujikeleza okungazinzanga-iintshaba ezithe ngqo zozinzo lwexesha elide. I-Quangong Machinery Co., Ltd. icebisa ikiti yokuhlalutya i-oyile ukujonga ukuthotywa.

Umbuzo wesi-2: Ziziphi iimpawu eziqhelekileyo ukuba umatshini webhloko ulahlekelwa ukuzinza, kwaye ndingayilungisa njani ngokukhawuleza?

Impendulo: Iimpawu ezintathu eziphezulu zokungazinzi yilezi: 1) Ukuphakama kwebhloko engahambelaniyo okanye ukuxinana ukusuka kumjikelezo ukuya kumjikelezo-jonga ukuchithwa kwesikhunta kunye nokuzinza koxinzelelo lwe-hydraulic. I-2) Izandi zokunkqonkqoza ezingaqhelekanga ngexesha lokungcangcazela-hlola umdlalo wokudlala kunye ne-V-belt tension. I-3) Ukunyuka kwexesha lokujikeleza ngaphandle kokutshintsha kumxube-uvavanye impendulo yevalve elinganayo kunye nokuvuza kwe-cylinder seal. Ukuzilungisa ezi zinto ngokukhawuleza, qala uqinisekise uxinzelelo lwehydraulic kwigeyiji; ukuba iyaguquguquka, lungisa ivalve yokukhulula okanye izihluzo ezicocekileyo. Okwesibini, linganisa ukukhutshwa kwesikhokelo sokungunda ngegeyiji yokuziva; buyisela amahlahla ukuba ngaphezulu kwe-0.7 mm. Okwesithathu, yenza uvavanyo lwe-cylinder drift: ukuba i-cylinder ihoxisa ngaphezu kwe-5 mm kwimizuzwana eyi-10 phantsi komthwalo, yakha kwakhona i-cylinder. Umzi-mveliso wethu ubonelela ngeetshathi zokusombulula ingxaki kubanini beZenith Block Machine yaseJamani.

Umbuzo 3: Ngaba ukuthanjiswa okungafanelekanga kunokubangela umonakalo osisigxina kumatshini webhloko ngexesha elifutshane?

Impendulo: Ngokuqinisekileyo. Kwimeko yogcino lwefektri yethu, ukuthambisa okungafanelekanga-nokuba kukuthambisa okungaphantsi okanye ukusebenzisa igrisi engalunganga-kubangele ukubanjwa kweeyure ezingama-40 zokusebenza. KwiJamani iZenith Block Machine vibration bearings, ukuba igrisi iye yosulelwa luthuli lwesamente, ijika ibe yintlama erhabaxa enxiba iindlela zomdyarho. Umonakalo osisigxina uquka i-shafts amanqaku, izindlu eziqhekekileyo, kwaye kwiimeko ezigqithisileyo, i-eccentric shaft eyaphukileyo ebiza ngaphezu kwe-10,000 USD ukubuyisela. Ukuze ugweme oku, sebenzisa rhoqo i-NLGI ye-2 ye-lithium-based EP grease ye-bearings, kwaye usebenzise ubungakanani obuchanekileyo obucetyiswayo (umzekelo, iipompo ze-2-3 ngokuthwala zonke iiyure ze-80). Ukuthambisa ngokugqithisileyo kuyingozi ngokulinganayo njengoko kubangela ubushushu obugqithisileyo kunye nokusilela kwetywina. Uzinzo lwexesha elide luxhomekeke ngokungqongqo kwizithuba ezichanekileyo zokuthambisa kunye nohlobo.

Umbuzo wesi-4: Ndiyicwangcisa njani ishedyuli yogcino oluqikelelweyo lomatshini wam webhloko ngaphandle kokumisa imveliso rhoqo?

Impendulo: Ugcino oluqikelelweyo ludibanisa ukubeka iliso kwimeko ukuze wenze kuphela xa kuyimfuneko. Kwi-Quangong Machinery Co., Ltd., sincoma le shedyuli ilandelayo yokuphazamiseka okuphantsi kweJamani i-Zenith Block Machine: Faka i-vibration sensors kwizindlu eziphambili zokuthwala-ukulinganisa kanye ngeveki (ithatha imizuzu emi-2). Jonga ubushushu beoyile ye-hydraulic kunye noxinzelelo mihla le ngesikrini se-PLC. Sebenzisa ithemometha ye-infrared ukujonga amaqondo obushushu ahamba ngemoto rhoqo kwiiyure ezili-100. Ngokusekelwe kwidatha yesiqhelo, ugcino lwesicwangciso kuphela xa i-threshold isondela (umzekelo, i-vibration velocity> 4.5 mm / s RMS). Le ndlela inciphisa ixesha lokuphumla elicwangcisiweyo nge-60% xa kuthelekiswa nokugcinwa kwexesha. Kwakhona, sebenzisa i-stethoscope ukumamela ingxolo engaqhelekanga xa ubaleka. Umzi-mveliso wethu ubonelela ngethemplate yolondolozo oluqikelelweyo oludibanisa nezigodo zeshift ngaphandle kokumisa umatshini.

Umbuzo wesi-5: Ziziphi iindawo ezisecaleni kufuneka ndihlale ndizigcina kwisitokhwe ukuze ndiqinisekise ukuzinza kwexesha elide kunye nokulungiswa ngokukhawuleza?

Impendulo: Ukugcina uzinzo lwexesha elide, soloko ugcina ezi zinto zilandelayo zibalulekileyo: isethi epheleleyo yeekhithi ze-hydraulic cylinder seal, izihlungi ezimbini ezongezelelweyo zokubuyisela kunye nesihlungi esisodwa sokuphefumula, i-V-belt esetyenzisiweyo kwi-motor vibration, i-bushings emine yesikhokelo somphathi we-mold, isethi yeeplate zokugqoka kwi-pallet feeder, kunye ne-transducer yoxinzelelo. KwiJamani iZenith Block Machine, nayo isitokhwe icoil yevalve elinganayo kunye noqhagamshelo oluphambili. Amava omzi-mveliso wethu abonisa ukuba ukuba nezi nxalenye esandleni kunciphisa ixesha lokulungisa ukusuka kwiiveki ukuya kwiiyure. Musa ukugcina iinxalenye ngaphezulu kweminyaka emithathu ngaphandle kokuzisebenzisa kuba amatywina ayathobeka. Zigcine kwikhabhathi ecocekileyo, eyomileyo. I-Quangong Machinery Co., Ltd. inikezela ngeekhithi zamalungu acetyiswayo ezenzelwe inombolo yothotho yomatshini wakho. Ngala ma-spares, unokusombulula i-85% yemicimbi yequbuliso kwaye ugcine uzinzo lwexesha elide.