Kangangamashumi eminyaka, ishishini lokuvelisa ibhloko yekhonkrithi lixhomekeke kumasebe amabini amakhulu etekhnoloji: oomatshini bebhloko bemveli kunye nokuqhubela phambili.Oomatshini bebhloko eJamani Zenith. Ukuqonda umahluko phakathi kwemveli kunye neJamani oomatshini beebhloko zeZenith akukona nje ukhetho lobugcisa-luchaphazela ngokuthe ngqo ukusebenza kwemveliso, umgangatho wemveliso, ukusetyenziswa kwamandla, kunye nenzuzo yexesha elide. Oomatshini bemveli bahlala besebenza notyalo-mali olusezantsi kodwa beza nemida kwisantya, i-automation, kunye nokuchaneka. Ngokwahlukileyo, umatshini webhloko waseJamani uZenith umele ubunjineli obuchanekileyo, ukuveliswa kwesantya esiphezulu, kunye neenkqubo zokulawula ezikrelekrele. Njengomvelisi,Quangong Machinery Co., Ltd.uye wafunda zombini itekhnoloji ngokubanzi, kwaye siyaziqhenya ukudibanisa iJamani imigaqo yebhloko yeZenith kwimigca yethu yokuvelisa. Umzi-mveliso wethu uye wanceda amakhulu abathengi ukuba batshintshe ukusuka kwiinkqubo eziphelelwe lixesha ukuya kwizisombululo zangoku, ukufikelela kwi-40% yemveliso engaphezulu kunye nenkunkuma encinci.
Yintoni ke kanye ezahlulayo? Umatshini webhloko wesiqhelo uxhomekeke kungcangcazelo olulula kunye nokucinezelwa koomatshini, okuhlala kufuna ungenelelo olwenziwa ngesandla kutshintsho lokungunda kunye nokuphathwa kwemveliso. Kwelinye icala, umatshini webhloko waseJamani weZenith usebenzisa i-vibration-frequency dual-frequency, pressing hydraulic, kunye ne-automatic control loops. Oku kukhokelela kwiibhloko ezixineneyo, imilinganiselo efanayo, kunye namaxesha okunyanga ngokukhawuleza. Kulo lonke eli nqaku, siya kucazulula iinkcukacha zobugcisa, iindleko zokusebenza, umgangatho wemveliso, kunye nokwahlukana kokugcinwa.Quangong Machinery Co., Ltd.ilungiselele iitafile zedatha ezikhethekileyo kunye necandelo le-FAQ elibanzi eliyilelwe ukuphendula eyona mibuzo icinezelayo. Nokuba uqala isityalo esitsha okanye uphucula esele sikhona, esi sikhokelo siya kukunceda wenze isigqibo esinolwazi. Amava ethu omzi-mveliso abonisa ukuba ukhetho olufanelekileyo lomatshini lunokuphinda kabini imbuyekezo yakho kutyalo-mali kwiminyaka emibini. Makhe sihlolisise umahluko ngokweenkcukacha.
Xa kuthelekiswa noomatshini bebhloko bendabuko kunye nomatshini webhloko waseJamani weZenith, iinkcukacha zobugcisa zibonisa umahluko osisiseko kwifilosofi yoyilo kunye nemigangatho yobunjineli. Oomatshini bemveli bahlala besebenzisa i-single-axis vibration kunye ne-frequency ephantsi (2800-3200 rpm) kunye nobunzima obulula be-eccentric. Ngokwahlukileyo, umatshini webhloko waseJamani weZenith usebenzisa i-dual-shaft high-frequency vibration (4500-6000 rpm) edityaniswe ne-hydraulic pressing force efikelela kwi-25 tons. Ifektri yethu eQGM ilinganisele iimodeli ezininzi. Ngezantsi kukho itheyibhile eneenkcukacha ebonisa iiparamitha eziphambili.
| Ipharamitha | Machine Block Traditional | EJamani Zenith Block Machine |
| Ukungcangcazela rhoqo | 2800-3200 rpm | 4500-6000 rpm (ishafti ezimbini) |
| Amandla oxinzelelo lwe-hydraulic | I-5-10 yeetoni (i-mechanical okanye i-hydraulic elula) | I-15-25 yeetoni (i-hydraulics elinganayo) |
| Ixesha lomjikelo (ibhloko eqhelekileyo 400x200x200mm) | 18-25 imizuzwana | 10-14 imizuzwana |
| Uhlobo lwePallet luyafuneka | iipaliti zomthi okanye zentsimbi (12-15mm ubukhulu) | iipalethi zentsimbi ezichanekileyo (6-8mm ubukhulu) |
| Inkqubo yokulawula | Isiseko se-PLC se-manual okanye se-semi-automatic | i-PLC epheleleyo ezenzekelayo kunye nokuxilongwa okude |
| Ixesha lokutshintsha ngundo | 45-60 imizuzu (manual) | Imizuzu eyi-10-15 (inkqubo yokubamba ngokukhawuleza) |
| Inqanaba lengxolo | 95-105 dB | 82-88 dB (intshukumo efakiweyo) |
| Ukusetyenziswa kwamandla kwibhloko nganye | 0.22-0.28 kWh | 0.12-0.16 kWh |
Njengoko kubonisiwe ngasentla, umatshini webhloko waseJamani weZenith ugqwesa izixhobo zemveli kuzo zonke iinkcukacha. Isantya esiphezulu sokungcangcazela esidityaniswe nokucofa ngoxinzelelo lwehydraulic kudala isiphumo “sokuxinezeleka okukhulu” abangakwaziyo ukufikelela kuko oomatshini bemveli. Ifektri yethu ilinganise amandla ebhlokhi eluhlaza ngokukhawuleza emva kokudiliza: oomatshini bendabuko bavelisa i-0.8-1.0 MPa, ngelixa umatshini webhloko waseJamani weZenith uhambisa i-1.8-2.2 MPa. Oku kuthetha ukuba iibhloko zinokupakishwa ngokukhawuleza kwaye zinyangeke ngokuqhekeka okuncinci. Ukongezelela, ukuchaneka kweJamani i-Zenith block machine molds iqinisekisa ukunyamezela kwe-dimensional ngaphakathi kwe-± 0.3mm, ngelixa oomatshini bendabuko bahlala bene-± 1.2mm ukuhluka. Kubathengi abafuna iibhloko ezingenanto, iipavers, okanye iibhloko ezivaliweyo, umatshini webhloko waseJamani weZenith unamandla okwenza izinto ezininzi ngumtshintshi womdlalo. NgeQuangong Machinery Co., Ltd., sinikezela ngeJamani imigca yebhloko yeZenith ebandakanya ukuphathwa kwebhloko ngokuzenzekelayo, ukupakishwa kwetyhubhu, kunye nokuthambisa okuphakathi. Ezi zibonelelo zobugcisa ziguqulela ngokuthe ngqo kwiingeniso eziphezulu.
Ukusebenza kwemveliso yintliziyo yaso nasiphi na isityalo sebhloko. Umzi-mveliso wethu wenze izifundo zokuhamba kwexesha ngokuthelekisa oomatshini bebhloko bemveli ngokuchasene nomatshini webhloko waseJamani weZenith phantsi kweemeko zemathiriyeli ezifanayo (isamente: isanti: i-aggregate ratio 1: 3: 5, ratio yamanzi-samente 0.4). Iziphumo zihlala zibonisa ukuba umatshini webhloko waseJamani uZenith uvelisa iibhloko ezi-3 ukuya kwezi-4 ngaphezulu kwishift nganye ngelixa usebenzisa abaqhubi abambalwa. Oomatshini bemveli ngokuqhelekileyo bavelisa i-2,500-3,500 iibhloko eziqhelekileyo kwi-8 yeyure shift kunye nabasebenzi aba-4 (ukuxuba, ukutyisa, ukusebenza komatshini, ukupakisha). Ngokwahlukileyo, umatshini webhloko waseJamani weZenith odityaniswe ne-automation uvelisa iibhloko ze-10,000-12,000 ngokutshintsha kunye nabasebenzi be-2 kuphela. Nalu ulwahlulo lwemiba yokusebenza kakuhle:
Ukukhawulezisa ixesha lomjikelo:I-Germany Zenith ibhloko yomatshini we-servo-drived system feed inciphisa ixesha lokusabalalisa izinto nge-40%. Oomatshini bemveli basebenzisa ukutya komxhuzulane okanye abahambisi bebhanti ngokuhamba okungahambelaniyo. Oku kuhlala kukhokelela kwi-voids okanye ukuxinana kwebhloko engalinganiyo.
Ujikelezo lwepalethi oluzenzekelayo: Quangong Machinery Co., Ltd.uyilo eJamani iisistim zoomatshini bebhloko zeZenith ezinezitaki zepalethi ezizenzekelayo, i-feeders, kunye neebhrashi zokucoca. Izityalo zemveli zithembele kwi-pallet handling handling, eyenza i-bottlenecks. Abathengi bethu babika ukuba emva kokutshintshela kumatshini webhloko waseJamani Zenith, ixesha lokuguqula i-pallet liyehla ukusuka kwimizuzwana ye-45 ukuya kwimizuzwana ye-12 ngomjikelezo.
Utshintsho olubhetyebhetye:Umatshini webhloko wendabuko unokufuna isiqingatha sosuku ukutshintsha i-molds kunye nokulungelelanisa iiparitha zobukhulu obuhlukeneyo bebhloko. Umatshini webhloko waseJamani weZenith usebenzisa izibambiso zokungunda ezikhutshwa ngokukhawuleza kunye nokugcinwa kweresiphi ukuya kuthi ga kwiintlobo zeemveliso ezili-100. Umzi-mveliso wethu kutshanje uncede umxhasi eKenya ukunciphisa ixesha lokutshintsha ukusuka kwiiyure ezi-3 ukuya kwimizuzu eyi-17 kusetyenziswa imodeli yethu yomatshini webhloko yaseJamani i-QGM-ZN900.
Umzekelo wehlabathi lokwenyani:Omnye wabathengi bethu eNigeria wasebenzisa oomatshini bemveli abahlanu abanabasebenzi abangama-20, bevelisa iibhloko eziyi-14,000 mihla le. Emva kokufaka oomatshini ababini block yaseJamani Zenith ukusukaQuangong Machinery Co., Ltd., imveliso yemihla ngemihla yenyuka ukuya kwiibhloko ze-34,000 kunye nabasebenzi abasi-8 kuphela. Ukuncitshiswa kweendleko zabasebenzi kukodwa kuhlawulele oomatshini abatsha kwiinyanga ezili-9. Ukongezelela, ixesha eliphezulu le-block machine yaseJamani Zenith (98% vs 82% yemveli) ithetha ukuphazamiseka okumbalwa. Umzi-mveliso wethu ubandakanya izilumkiso zogcino oluqikelelweyo kwinkqubo yolawulo, ukuze ungaze ujongane nokuqhekeka okungalindelekanga. Ukuphumelela akukhona nje ngesantya-kumalunga nokuthembeka kunye nokuhambelana. Umatshini webhloko waseJamani weZenith uhambisa zombini.
Iindleko zamandla zimela i-15-20% yeendleko zokuvelisa ibhloko kwiimarike ezininzi. Uhlalutyo lwethu lubonisa ukuba umatshini webhloko waseJamani Zenith unciphisa ukusetyenziswa kwamandla kwibhloko nganye nge-45% xa kuthelekiswa noomatshini bendabuko. Inokwenzeka njani loo nto? Oomatshini bebhloko bemveli basebenzisa iimotor ezinkulu ezisebenza ngokuqhubekayo, ii-hydraulics ezingasebenziyo kunye nokujikeleza kweoyile rhoqo, kunye nelahleko yokungqubana koomatshini. Ngokwahlukileyo, umatshini webhloko waseJamani weZenith ubonisa i-variable frequency drives (VFD), iimpompo ze-hydraulic zokuva umthwalo, kunye nolawulo lwamandla okulinda. Makhe sihlolisise amanani.
Ukusebenza kweMoto:Oomatshini bemveli basebenzisa i-37kW injini engundoqo kunye ne-22kW hydraulic motor esebenza ngomthwalo ogcweleyo nokuba isantya semveliso singakanani. I-Germany Zenith block machine isebenzisa i-22kW main motor ene-VFD kunye ne-15kW hydraulic motor enolawulo olulinganayo. Ngethuba lexesha elingasebenziyo (utshintsho lwe-pallet, ukugcwalisa i-mold), i-Germany Zenith umatshini webhloko unciphisa amandla ombane nge-70%, ngelixa oomatshini bendabuko bahlala kufuphi nokusetyenziswa okuphezulu.
Ukusetyenziswa kwamandla okudibanisa:Inkqubo ye-vibration ye-dual-frequency vibration kwi-Germany Zenith machine block idlulisela i-92% yamandla asetyenzisiweyo kumxube wekhonkrithi. Oomatshini bemveli balahlekelwa ukuya kuthi ga kwi-40% yamandla okungcangcazela ngesakhelo somatshini kunye nomhlaba. Ifektri yethu eQuangong Machinery Co., Ltd.umlinganiselo wokusetyenziswa kwamandla kwibhloko nganye (ubunzima be-15kg): yendabuko = 0.26 kWh, eJamani umatshini webhloko weZenith = 0.14 kWh. Kwisityalo esivelisa i-3 yezigidi zeebhloko ngonyaka, umehluko ngu-360,000 kWh-elingana ne-$ 43,200 yokulondoloza kwi-$ 0.12 / kWh.
Ukusebenza kakuhle kweHydraulic:Oomatshini bemveli bahlala besebenzisa iimpompo zegiya ezisebenza rhoqo, zivelisa ubushushu kwaye zifuna ukupholisa. Umatshini webhloko waseJamani weZenith usebenzisa iimpompo zepiston ngeteknoloji yokuva umthwalo, ukulungelelanisa ukuhamba kunye noxinzelelo kwimfuno yangempela. Oku kunciphisa inkunkuma yamandla okwenziwa ngolwelo olwenziwa ngamanzi nge-55%. Ukongeza, oomatshini bethu bebhloko baseJamani beZenith babonisa iisekethe ezihlaziyayo zehydraulic ezifumana amandla ngexesha lokurhoxiswa kwesilinda.
Ugcino lomoya oxinanisiweyo:Oomatshini bebhloko besintu banokusebenzisa umoya kwii-clamps okanye iinkqubo zokuvuthela. Umatshini webhloko waseJamani weZenith unciphisa ukusetyenziswa komoya ngokutshintsha ii-actuator ze-pneumatic nge-servos zombane. NgeQuangong Machinery Co., Ltd., Iimodeli zethu ze-Germany Zenith block machine zifuna kuphela i-0.2 m3 / min yomoya oxinyiweyo wokucoca, xa kuthelekiswa ne-1.5 m3 / min kwimilinganiselo yendabuko. Oku kuguqulela ukuthoba umbane kwiicompressors zomoya.
Kubathengi abaqaphela indalo, umatshini webhloko waseJamani weZenith nawo unciphisa i-carbon footprint. Umzi-mveliso wethu ubale ukuba ukutshintshela kumatshini omnye wendabuko ukuya kumatshini webhloko waseJamani weZenith kusindisa iitoni ezingama-28 ze-CO2 ngonyaka. Oorhulumente be-EU nakuMntla Merika banikela inkuthazo yerhafu ngokucutha okunjalo. Ngoko ke, ngelixa utyalo-mali lokuqala luphezulu, ukonga amandla kuphela kwenza umatshini webhloko waseJamani uZenith ube ukhetho olunobulumko kuye nawuphi na umvelisi onzulu.
Umgangatho webhlokhi umisela isidima sakho kunye namandla exabiso. Umzi-mveliso wethu uvavanye amawaka eebhloko eziveliswe ngoomatshini bemveli ngokuchasene noomatshini bebhloko baseJamani beZenith. Iziphumo azicacanga: umatshini webhloko waseJamani weZenith uvelisa iibhloko ezinamandla acinezelayo aphezulu, ukufunxwa kwamanzi asezantsi, kunye nokuzinza komgangatho ogqibeleleyo. Nantsi isizathu.
Indlela yokudibanisa:Oomatshini besintu baxhomekeke “kungcangcazelo lwangaphezulu” apho itafile kunye nokungunda zingcangcazela kunye, nto leyo ebangela ukucwangciswa kweeaggregates. Umatshini webhloko waseJamani uZenith usebenzisa i-vibration "nge-mold-mold" kunye ne-shafts ezimbini ezijikelezayo ezijikelezayo, ukudala umphumo wokuxubha olungelelanisa amaqhekeza kunye nokuphelisa i-air voids. Iimvavanyo zelebhu ezizimeleyo zibonisa ukuba iibhloko ezivela eJamani Zenith umatshini block ukufikelela 20-30% amandla aphezulu compressive (12-15 MPa vs 9-11 MPa oomatshini bemveli usebenzisa umxube efanayo).
Ukuchaneka komgangatho:Oomatshini bemveli banengxaki yokunxitywa kwepalethi engalinganiyo kunye nezikhokelo zokungunda. Umatshini webhloko waseJamani weZenith usebenzisa iileyile zokubumba zentsimbi eziqinileyo kunye neekholamu zesikhokelo ezichanekileyo. Isiphumo kukuhluka kobude bebhloko ngaphakathi ± 0.3mm, ngelixa oomatshini bemveli bahlala bevelisa iibhloko ezinomahluko we-2mm ukusuka kwikona enye ukuya kwenye.Quangong Machinery Co., Ltd.inikeza ingxelo yecaliper yedijithali kunye nayo yonke iJamani i-Zenith block machine ukuthunyelwa ukungqina oku kuchaneka.
Ukugqitywa komphezulu kunye nokubukhali komphetho:Iibhloko ezisuka koomatshini bemveli zihlala zinemigangatho erhabaxa, imiphetho ecoliweyo, kunye neentanda ezibonakalayo. Umatshini webhloko waseJamani weZenith olawulwayo ukukhawulezisa kunye nokuncipha komjikelo ocinezelayo uvelisa iibhloko ezigudileyo, ezibukhali ezingafuniyo ukubamba okanye ukugaya. Abathengi bethu basebenzisa iibhloko zoomatshini bebhloko yaseJamani Zenith ukuze baveze i-masonry kunye ne-architectural pavers ngaphandle kokugqiba okwesibini.
Ukuziphatha okunyanga:Ngenxa yokuba umatshini webhloko waseJamani uZenith ufezekisa amandla aphezulu aluhlaza (1.8-2.2 MPa vs 0.8-1.0 MPa), iibhloko zinokuthi zifakwe ngokukhawuleza kwi-racks zokunyanga ngaphandle kokuguqulwa. Iibhloko zoomatshini bemveli kufuneka ziphumle kwiipalati kwiiyure ezingama-4-6 ngaphambi kokupakisha, okwandisa iimfuno zendawo yomgangatho kunye neendleko zokuphatha. Ukongezelela, umgangatho ophantsi womswakama wokuqala eJamani iibhloko zoomatshini ze-Zenith (ngenxa yokuxinwa okungcono) zinciphisa ixesha lokunyanga nge-20% kwaye ziphelise iingxaki ze-efflorescence.
Ukuhambelana kwexesha:Oomatshini bemveli babonisa ukuthotywa kokusebenza njengoko ukungunda kunxiba kunye neoyile yehydraulic ishushu. Umatshini webhloko waseJamani weZenith ugcina umgangatho webhloko ongaguqukiyo ngempendulo evaliweyo: abenzi boluvo balinganisa ubude bebhloko, ukuxinana, kunye nobunzima, ukulungelelanisa ngokuzenzekelayo ubunzulu bokungcangcazela kunye nokucinezela amandla. Ifektri yethu eQuangong Machinery Co., Ltd.iqinisekisa ukuba umatshini wakho webhloko waseJamani Zenith uya kuvelisa umgangatho ofanayo webhloko ngosuku lwe-1000 njengosuku lokuqala. Oku kuthembeka kunceda abathengi bethu bakhusele urhulumente omkhulu kunye neekhontrakthi zeziseko ezifuna imigangatho yebhloko eqinisekisiweyo ye-ISO.
Abathengi abaninzi bagxila kuphela kwixabiso lokuthenga, ukugatya ukugcinwa kwexesha elide. Iirekhodi zethu zenkonzo yefektri zibonisa ukuba ngaphezu kweminyaka eyi-10, umatshini webhloko wendabuko ubiza amaxesha angama-2.5 ngaphezulu kokugcinwa kunomatshini webhloko waseJamani weZenith. Inokwenzeka njani le nto xa ubunjineli baseJamani buyalela amaxabiso aphezulu asetyenzisiweyo? Impendulo ilele kumgangatho wecandelo, amazinga okusilela, kunye nefilosofi yoyilo.
Iibheringi kunye nenkqubo yokungcangcazela:Oomatshini bemveli basebenzisa iibheringi eziqhelekileyo (ibakala le-P0) kunye nokuthambisa igrisi. Kwindawo yesityalo sebhloko enothuli, ezi bheringi zisilela rhoqo kwiinyanga ze-12-18, zibiza i-$ 800- $ 1500 indawo nganye. Umatshini webhloko waseJamani weZenith usebenzisa iibheringi ezichanekileyo ze-P5 kunye ne-lubrication yeoli ngokuzenzekelayo kunye nezitywina ze-labyrinth. Umzi-mveliso wethu ubonile iJamani iZenith block machine bearings igqibe iminyaka eyi-8-10 ngaphandle kokusilela. Iindleko zokuqala ziphezulu, kodwa ixesha eliphakathi phakathi kokungaphumeleli (MTBF) li-6x elide.
Ukuthembeka kwenkqubo yeHydraulic:Oomatshini bemveli bahlala benemijikelezo ye-hydraulic elula ngaphandle kokucoca okanye ukukhuselwa kokushisa. Ioli engcolileyo iyonakalisa iimpompo kunye neevalve phakathi kweminyaka emi-2. Umatshini webhloko waseJamani weZenith ubandakanya i-10-micron yokucoca ngokupheleleyo, i-oyile epholileyo, kunye nokubeka iliso kwimeko.Quangong Machinery Co., Ltd.inikeza ikiti yohlalutyo lweoli ye-hydraulic kunye nayo yonke i-Germany Zenith machine block. Abathengi bethu batshintsha ioyile rhoqo kwiiyure ezingama-5000 endaweni yeeyure ezingama-1000 kwiiyunithi zemveli.
Nxiba amalungu kunye nobomi bomngundo:Iimbumba zomatshini eziqhelekileyo zihlala zenziwe ngentsimbi ethambileyo okanye intsimbi ephantsi ye-manganese, ehlala i-50,000-80,000 imijikelezo ngaphambi kokuba ifune ukutshintshwa. Umatshini webhloko waseJamani weZenith usebenzisa i-tungsten carbide coated molds kunye ne-high-chrome liners zentsimbi, ukufezekisa imijikelezo ye-300,000-500,000. Nangona i-mold ibiza i-70% ngaphezulu ekuqaleni, ixabiso kwibhloko nganye liphantsi kakhulu. Umzi-mveliso wethu uphinda ubala: iindleko zokubumba zendabuko kwibhloko nganye = $ 0.0023, eJamani Zenith ibhloko yomatshini wokubumba indleko yebhloko nganye = $ 0.0009.
Umbane kunye nephaneli yokulawula:Oomatshini bemveli basebenzisa iireyilayi ezisisiseko kunye nabafowunelwa abanengxaki yokudibanisa i-welding kunye ne-arcing. Umatshini webhloko waseJamani weZenith usebenzisa ii-slid-state relays, ii-PLCs zoshishino ezivela kwi-Siemens okanye i-Allen-Bradley, kunye neepaneli ezitywiniweyo zabaqhubi. Ixesha lokuphumla ngenxa yeempazamo zombane liphantse libe ngunothi. Ukongeza, umatshini wethu webhloko waseJamani weZenith ubandakanya ukuxilongwa okude, ngoko ke iqela lethu lenkonzo linokusombulula imiba ngaphandle kotyelelo lwesiza, ukonga iindleko zokuhamba kunye nexesha lokuphumla.
Ishedyuli yolondolozo yothintelo:Kumatshini wesintu, umzi-mveliso wethu ucebisa ukuba kufakwe igrisi veki nganye, kuhlolwe ioyile ye-hydraulic ngenyanga, kunye nohlengahlengiso lwekota. Kumatshini webhloko waseJamani weZenith, ishedyuli idlulela kwigrisi yenyanga, iisampulu zeoyile kabini ngonyaka, kunye nokuhlolwa kokungunda konyaka. Iindleko zomsebenzi wokugcinwa koomatshini bendabuko ziiyure ze-3 ngosuku, ngelixa umatshini webhloko waseJamani uZenith ufuna kuphela iyure eli-1 ngeveki. Ngaphezu konyaka, loo mahluko ungaphezu kweeyure zabantu ezingama-900. Ke ngoko, xa ubala iindleko ezipheleleyo zobunini, umatshini webhloko waseJamani weZenith awukho nje ukhuphiswano-ubiza kakhulu ngexabiso eliphantsi ekuhambeni kwexesha.
Emva kokuphonononga ukucaciswa kobugcisa, ukusebenza kakuhle kwemveliso, ukusetyenziswa kwamandla, umgangatho webhloko, kunye neendleko zokugcina, umehluko phakathi komatshini webhloko weZenith wendabuko kunye neJamani ucacile. Oomatshini bemveli banokubonakala befikeleleka ngaphambili, kodwa banikezela ngemveliso esezantsi, amatyala aphezulu amandla, umgangatho ongahambelaniyo, kunye nokulungiswa rhoqo. Ngokwahlukileyo, umatshini webhloko waseJamani uZenith ubonelela ngokucokisekileyo okuphezulu, ukuzenzekelayo, kunye nokuqina, okukhokelela kwiindleko eziphantsi kwibhloko kunye nenzuzo ephezulu. NgeQuangong Machinery Co., Ltd., Siye sanceda phezu 1,200 abathengi inguqu ukuya Germany Zenith umatshini iteknoloji block. Inkxaso yokuthengisa emva kokuthengisa kumzi-mveliso wethu ibandakanya ukubeka iliso lofakelo, uqeqesho lwabaqhubi, kunye nokubonelela ngeendawo ezishiyekileyo ebomini.
Ngaba ukulungele ukuphucula imveliso yakho yebhloko? QhagamshelanaQuangong Machinery Co., Ltd.namhlanjengokubonisana simahla. Iinjineli zethu ziya kuhlalutya ukuseta kwakho okukhoyo, ukubonelela ngokubala kwe-ROI yesiko, kwaye kucebise eyona modeli yomatshini webhloko yaseJamani Zenith kumthamo wakho kunye nohlahlo lwabiwo-mali. Nokuba ufuna umatshini omnye okanye isityalo esipheleleyo sokujika, umzi-mveliso wethu uzisa izisombululo ezikumgangatho wehlabathi. Cela ikhowuti ngoku kwaye ufumane incwadana eneenkcukacha ngemizobo yobugcisa kunye neevidiyo zemveliso. Ungavumeli itekhnoloji yakudala ikubambezele-khetha umatshini webhloko waseJamani weZenith kwaye ujoyine iinkokeli kwimveliso yebhloko yekhonkrithi.
I-Q1: Ngaba umatshini webhloko wendabuko unokuphuculwa ukuze wenze njengomatshini webhloko waseJamani weZenith?
Hayi, umatshini webhloko wendabuko awukwazi ukuphuculwa ukuze uhambelane nokusebenza komatshini webhloko waseJamani weZenith kuba imida yoyilo eyisiseko yenyama. Ukuqina kwesakhelo, inkqubo yokungcangcazela, isekethe ye-hydraulic, kunye noyilo lolawulo lwahluke ngokupheleleyo. Ukufakela ngokutsha umatshini wemveli oneenjini ezingcono okanye iPLC entsha kunokuwuphucula kancinci, kodwa awusoze ufezekise ukungcangcazela kwe-dial-shaft vibration, i-hydraulics elinganayo, okanye isantya somjikelo womatshini wokwenyani waseJamani weZenith.Quangong Machinery Co., Ltd.icebisa abathengi ukuba ukuzama uphuculo olunjalo kudla ngokuchitha imali kwaye kukhokelela kukusilela koomatshini. Isisombululo esisebenzayo kuphela kukutshintsha oomatshini abaphelelwe lixesha ngomatshini oqinisekisiweyo waseJamani Zenith block. Umzi-mveliso wethu ubonelela ngeenkqubo zokurhweba apho sityala ixabiso lesixhobo sakho esidala ekuthengeni okutsha.
I-Q2: Ingakanani indawo yomgangatho efunekayo kumatshini webhloko waseJamani weZenith xa kuthelekiswa nomatshini wendabuko?
Umgca opheleleyo weJamani weZenith wokuvelisa umatshini webhloko (kubandakanya umxube ozenzekelayo, umthumeli, umatshini, i-pallet stacker, kunye ne-cube handler) idinga malunga ne-25-30% indawo engaphantsi kwendawo yomgangatho ongaphantsi komgangatho wesiqhelo ovelisa imveliso efanayo. Oku kungenxa yokuba umatshini webhloko waseJamani weZenith ixesha lokujikeleza elikhawulezayo lisusa isidingo soomatshini abaninzi abahambelanayo okanye iirakhi zokunyanga ezibanzi. Ngokomzekelo, ukuvelisa iibhloko ze-8,000 kwishifti nganye, izityalo zemveli zihlala zifuna oomatshini be-3 kunye ne-250 square metres. Omnye eJamani Zenith umatshini block ukusukaQuangong Machinery Co., Ltd.inokufezekisa umphumo ofanayo kwi-180 square metres. Ukongezelela, i-Germany Zenith block machine idesksi edibeneyo yokulawula kunye ne-compact hydraulic power pack inciphisa indawo encedisayo. Umzi-mveliso wethu ubonelela ngemizobo yoyilo oluneenkcukacha kuyo nayiphi na indawo ngaphandle kwentlawulo.
I-Q3: Ngaba umatshini webhloko waseJamani weZenith ufuna iziseko zombane ezikhethekileyo?
Ewe, umatshini webhloko waseJamani weZenith ngokubanzi ufuna unikezelo lwamandla oluzinzile lwenqanaba lesithathu kunye nokuguquguquka kwamandla ombane ngaphantsi kwe-5% kunye nokumelana nokubekwa phantsi kwe-1 ohm. Amandla adityanisiweyo ewonke ahlala ephezulu kunoomatshini bemveli ngenxa yeemoto ezininzi kunye ne-servo drives, kodwa amandla okwenene asebenzayo asezantsi ngenxa yee-VFDs kunye nokuziva umthwalo. Kwimodeli ye-block ye-Zenith yaseJamani imodeli ye-ZN900, umthamo ophakanyisiweyo we-transformer yi-150 kVA, ngelixa umatshini wendabuko ophumayo ufuna i-180 kVA. Umzi-mveliso wethu ubandakanya abalawuli be-voltage kunye nezihluzi ze-harmonic kwi-Germany yethu i-Zenith iipakethi zomatshini webhloko kwiindawo ezinegridi ezingazinzanga. Sicebisa ngamandla ngokuchasene nokusebenzisa amandla ejenereyitha ngoomatshini bemveli kuba ukuqhutywa rhoqo konakalisa iinkqubo zokungcangcazela, kodwa iiVFDs zoomatshini bethu baseJamani Zenith zihlawulela ukwahluka kwesantya sejeneretha ngokuzenzekelayo.
I-Q4: Mingaphi iminyaka apho umatshini webhloko waseJamani weZenith uhlala phantsi kwe-24/7 yokusebenza?
A igcinwe ngokufanelekileyo Germany Zenith umatshini block ukusukaQuangong Machinery Co., Ltd.inobomi bokusebenza beminyaka engama-20-25 phantsi kotyando oluqhutywayo olutshintsha kathathu. Isakhiwo esiphambili sentsimbi senzelwe ubomi obungapheliyo bokukhathala kwimithwalo elinganisiweyo. Nxiba iindawo ezinje ngeelitha zokungunda, imibhobho yehydraulic, kunye ne-v-belt ziyakwazi ukutshintshwa. Ngokwahlukileyo koko, oomatshini bemveli abafane badlule kwiminyaka eyi-8-10 ngaphambi kokuqhekeka kwesakhiwo okanye ukuthwala ukunxitywa kwezindlu kubenza bangathembeki. Umzi-mveliso wethu uneembekiselo zomatshini webhloko yaseJamani Zenith ukusuka kwi-2005 isasebenza kwi-92% yokusebenza kakuhle kwasekuqaleni. Imfihlelo ilele kwiibheringi ezinobungakanani obukhulu, iikholamu zesikhokelo eziqinisiweyo, kunye nokuthanjiswa kweoyile ngokuqhubekayo. Sinikezela ngeziqinisekiso ezongeziweyo ukuya kuthi ga kwi-10 iminyaka kwisakhelo esiphambili kunye neyunithi yokungcangcazela kubo bonke abathengi bomatshini bebhloko yaseJamani iZenith.
I-Q5: Ngaba umatshini webhloko waseJamani weZenith uvelisa i-pavers edibeneyo kunye neebhloko ezingenanto ngosuku olufanayo?
Ngokuqinisekileyo. Enye yeenzuzo ezinkulu zomatshini webhloko waseJamani uZenith yinkqubo yayo yokutshintsha umngundo okhawulezayo kunye nenkumbulo yeresiphi. Unokuvelisa iibhloko ezingenanto ukusuka kwi-8: 00 ukuya kwi-12: 00, emva koko utshintshele kwi-pavers edibeneyo ngokutshintsha nje isikhunta (kuthatha imizuzu eyi-10-12) kwaye ukhethe iresiphi entsha kwisikrini sokuchukumisa. Umatshini uhlengahlengisa ngokuzenzekelayo i-vibration amplitude, amandla ocinezelo, kunye nexesha lokujikeleza. Oomatshini bemveli bafuna uhlengahlengiso lwezandla zokumisa kwaye bahlala bevelisa iibhetshi zokuqala ezineziphene emva kotshintsho lokungunda. Umzi-mveliso wethu waseJamani imodeli yomatshini webhloko yeZenith ibandakanya ukuqondwa kwe-mold clamping, ke i-PLC iyazi kakuhle ukuba yeyiphi i-mold efakiweyo kwaye ilayisha iiparamitha ezichanekileyo. Olu bhetyebhetye luvumela umatshini webhloko waseJamani weZenith ukuba athathe indawo yoomatshini abathathu abazinikeleyo bemveli, ukonga inkunzi kunye nendawo yomgangatho.