Ungawukhetha njani umatshini ochanekileyo wokwenza ibhloko kwiFactory yakho

Ukukhetha umatshini ofanelekileyo wokwenza ibhloko sesona sigqibo sibalulekileyo kwimveliso yomzi-mveliso wakho, ukusebenza kakuhle kweendleko, kunye nenzuzo yexesha elide. Ngaphezulu kwamashumi amabini eminyaka yamava amava kwicandelo loomatshini bekhonkrithi, iqela lethu e-Quangong Machinery Co., Ltd. liye labona indlela umatshini ochanekileyo unokuguqula umsebenzi omncinci ube yinkokeli yengingqi, ngelixa ukhetho olungalunganga lukhokelela ekunciphiseni okuphindaphindiweyo kunye nokuchithwa kwemali. Esi sikhokelo sitsalwa kuphicotho lwelizwe lokwenyani lwefektri kunye nedatha yobunjineli ukukunceda ujonge ukucwangciswa komthamo, ulungelelwaniso lomngundo, iisistim zehydraulic, kunye namanqanaba omatshini ozenzekelayo alungiselelwe iimeko zakho zengingqi.

Kumzi-mveliso wethu, sivavanye uninzi lolungelelwaniso kumazwekazi amane. Siyazi ukuba umatshini ogqwesileyo kwiindawo eziselunxwemeni ezinomswakama ophezulu unokusokola kwiindawo ezomileyo neziphakamileyo. Ngoko ke, eli nqaku alidweli nje iinkcukacha. Ikufundisa isakhelo sesigqibo esisekwe kwimathiriyeli yakho ekrwada eyodwa, iintlobo zebhloko ezifunwayo, kunye nemiqobo yamandla. Ekugqibeleni, uya kukwazi ngokuqinisekileyo ukuba yeyiphiQGM Block Ukwenza Machineilungelelanisa neethagethi zakho zemveliso kunye nendlela yokuphepha ezona mpazamo zokuthenga zinexabiso elikhulu. Masiqale ngokwenza imephu yeendlela zovavanyo ezibalulekileyo.

Isiqulatho

• 1. Ziziphi izinto eziQinisekisa iSakhono esiLungileyo soMatshini weBhloko kwiFactory yam?
• 2. Indlela yokuvavanya iNkqubo yeHydraulic kunye neTekhnoloji yeVibration?
• 3. Kutheni i-Mold Design kunye ne-Speedover ye-Speedover ichaphazela umgca wam ongezantsi?
• 4. Leliphi iNqanaba lokuSebenza eliLungela iMarike yam yeMisebenzi yeNgingqi?
• 5. Uzibala njani iindleko zizonke zoBunini kubandakanywa amandla kunye nezahlulo ezisecaleni?
• Isiphelo: Ukwenza Isigqibo Sakho Sokugqibela
• Imibuzo Ebuzwa Rhoqo (FAQ)

1. Ziziphi izinto eziQinisekisa iSakhono esiLungileyo soMatshini weBhloko kwiFactory yam?

Umthamo awukho nje malunga nokuba zingaphi iibhloko ezinokwenziwa ngumatshini ngeyure. Ibandakanya ixesha lomjikelo, indawo yokunyanga, kunye nokucwangciswa kweshifti. NgeQuangong Machinery Co., Ltd., sihlala siqala ngombuzo olula: Ithini imveliso yakho yemihla ngemihla efunekayo kwimitha yesikwere yendawo egqityiweyo yodonga? Abathengi abaninzi bagxila kuphela kwixesha lokujikeleza komatshini (umzekelo, imizuzwana ye-15 kwibhloko nganye) kodwa ungayihoyi ukusetyenziswa kwe-mold kunye ne-pallet yokubuyisela izinto. Kumzi-mveliso ophakathi ojolise kwi-10,000 ukuya kwi-15,000 yeebhloko ezivulekileyo eziqhelekileyo (400x200x200 mm) ngeshifti yeeyure ezisi-8, umatshini onobukhulu bepallet 1050x800 mm kunye nomjikelo wemizuzwana engama-25 ulungile. Iipalethi ezinkulu (1400x1100 mm) zinciphisa umsebenzi wokuphatha kodwa zifuna iimotor zokungcangcazela ezomeleleyo.

Iirekhodi zethu zemveliso yangaphakathi zibonisa ukuba umthamo womatshini wokuthelekisa umthamo webhetshi yomxube wakho uthintela iibhotile. Umzekelo, ukuba umxube weplanethi yakho ukhupha iilitha ezili-1500 kwibhetshi nganye kwaye umatshini wakho webhloko utya iilitha ezingama-200 kumjikelo ngamnye, uya kuchitha imizuzu esi-7 ngeyure ulinde umxubi. Apha ngezantsi luthelekiso oluneenkcukacha lwawona manqanaba omthamo aceliweyo kumzi-mveliso wethu usebenzisa uthotho lweQGM Block Ukwenza oomatshini. Sizivavanye ezi phantsi kwemitsi eqhubekayo yeeyure ezingama-22 ngothuthu lwempukane lwasekuhlaleni kunye neeaggregates zamatye ezityunyuziweyo.

Iiparamitha zoMmandla oPhambili kuCwangciso lweFactory

• Uzinzo lwexesha lomjikelo:Jonga iivalvu zehydraulic ezinolawulo lwe-servo ukugcina ixesha lomjikelo nokuba ukufuma okudibeneyo kuyahluka.
• Isantya sePallet:Oomatshini abanee-pallet feeders eziqhutywa ngamakhonkco banciphisa ixesha lokuhamba elingenanto nge-40% xa kuthelekiswa neentlobo ze-roller.
• Ukuchaneka kobude bebhloko:Usukelo lwethu kuku-±1 mm ukunqumla iibhloko ezingama-5000 ukuthintela inkunkuma yodaka ngexesha lolwakhiwo.
• Ukuhambelana kwe-rack:Qinisekisa ukuphakama komatshini wokukhupha kuhambelana nenkqubo yakho ekhoyo yokunyanga.

Ukususela kumbono wethu wefektri, i-QF600 inika ibhalansi engcono kakhulu kwi-startups ezininzi, njengoko inokuvelisa zombini iibhloko eziqhelekileyo kunye neepavers ezidibeneyo kunye noshintsho olulula lokubumba. Siye sanceda ngaphezulu kweefektri ezili-120 kuMzantsi-mpuma we-Asia ukufikelela kwi-ROI phakathi kweenyanga ezili-14 sisebenzisa eli nqanaba lomthamo. Khumbula ukongeza i-30% yesithinteli somthamo wemigca yemveliso yexesha elizayo efana namatye omqolo okanye amacwecwe angundoqo angenamngxuma. Idatha yethu emva kokuthengisa ibonisa ukuba iifektri ezigqithisa ngokugqithisileyo ngemodeli enye zinciphisa ukuthengwa komatshini wesibini ngama-70% kwiminyaka emihlanu.

2. Indlela yokuvavanya iNkqubo yeHydraulic kunye neTekhnoloji yeVibration?

Inkqubo yolwelo lwamanzi yintliziyo yawo nawuphi na umatshini wokwenza iibhloko. Uyilo olulambathayo lwehydraulic lukhokelela ekuhlanganeni okungahambelaniyo, iibhloko eziqhekekileyo, kunye nokuvuza okukhulu kweoyile. Kwi-QGM, sibeka phambili ii-hydraulics ezivaliweyo ezivaliweyo kunye nezinzwa zempendulo zamandla. Le nkqubo ilungisa amandla ocinezelo ngexesha lokwenyani ngokusekelwe kuxhathiso oludibeneyo. Ngokwahlukileyo, iinkqubo ezivulekileyo ze-loop zisebenzisa uxinzelelo olusisigxina, olubangela ukuxinwa ngokugqithisileyo xa isanti yakho imanzi okanye ingaphantsi koxinzelelo xa yomile. Umzi-mveliso wethu uthathe indawo yeempompo ezivulekileyo ezingama-200 kule minyaka mihlanu idlulileyo kubathengi abaqale bazama ukonga iindleko.

Itekhnoloji yeVibration ibaluleke ngokufanayo. Ii-vibrators ze-eccentric ze-dual-shaft ezifakwe ngokuthe ngqo ngaphantsi kwetafile yokubumba zivelisa ukukhawuleza okuhamba phambili (ngaphezu kwe-5g). Kuphephe oomatshini abasebenzisa iivibrators eziqhutywa ibhanti kuba iibhanti zolula emva kweeyure ezingama-300 kwaye zinciphisa ukuxinana nge-25%. Omnye umba odla ngokungahoywa luluhlu lwamaza e-vibration. Kwiibhloko ezishinyeneyo ezifana namatye okuhamba, udinga i-4500-5000 VPM (i-vibrations ngomzuzu). Kwiibhloko ze-aerated lightweight, i-2800-3200 VPM ikhusela umonakalo. Umgca womatshini wokwenza ibhlokhi ye-QGM usebenzisa ii-inverters eziphindaphindayo ezikuvumela ukuba utshintshe phakathi kwezinto ezintathu ezisetyenzisiweyo phantsi kwemizuzwana eli-10, zingqinwe kulingo lwefektri yethu ngelitye lekalika kunye neeaggregates zekhonkrithi ezisetyenzisiweyo.

Uluhlu lweHydraulic kunye neVibration kuNdwendwelo lwakho lweFactory

• Jonga ukuba itanki ye-hydraulic inesihluzo sozibuthe kunye ne-10-micron yokubuya yokucoca. Umzi-mveliso wethu usebenzisa ezi zinto ukwandisa ubomi beoyile ukuya kwiiyure ezingama-8000.
• Cela uhlobo oluthwele i-vibration: I-SKF okanye i-FAG i-tapered roller bearings ihlala i-4x ubude kuneebheringi zebhola eziqhelekileyo.
• Ukulinganisa inqanaba lengxolo kumthwalo opheleleyo. Oomatshini abathembekileyo basebenza phantsi kwe-85 dBA ukusuka kwi-1 mitha kude.
• Jonga ubungakanani bebhanki ye-accumulator. I-accumulator yeelitha ezingama-25 igcina amandla ocinezelo ngexesha lokudipha kwamandla.

Umzi-mveliso wethu ubhale ukuba ukusebenzisa uhlengahlengiso lomgangatho woshishino kunciphisa ixesha lokuphumla lonyaka ukusuka kwiintsuku ezili-18 ukuya kwiintsuku ezi-3 kuphela ngonyaka. Sincoma kakhulu izixhobo zokuhlalutya ioyile kwindawo. Ukutshintsha okuqhelekileyo kweeyure eziyi-8, ioli ye-hydraulic ayifanele idlule i-55 ° C. Nantoni na engaphezulu ethoba izitywini kunye nokunciphisa ukunyanzeliswa kwamandla. Ngomatshini wokwenza ibhloko ye-QGM, ufumana ujongo lwexesha lokwenyani lobushushu ngesikrini se-PLC, kwaye iqela lethu lenkxaso elikude linokukulumkisa ngeentsingiselo ezingaqhelekanga phambi kokuba kuqhawuke.

3. Kutheni i-Mold Design kunye ne-Speedover ye-Speedover ichaphazela umgca wam ongezantsi?

Uyilo lokungunda luchaphazela ngokuthe ngqo amandla ebhloko, ukugqiba komphezulu, kunye nokuguquguquka kwemveliso. Abanini bemizi-mveliso abaninzi bajonga kuphela kwixabiso lomatshini kodwa balibale ukuba ukungunda kuyaphela yonke imijikelo engama-80,000 ukuya kwi-120,000. E-Quangong Machinery Co., Ltd., senza iimolds ezivela kwintsimbi eqinile ye-D2 kunye ne-chromium yokwaleka kwiindonga zomgodi. Oku kunciphisa ukungqubana kwaye kuvumela ukudiliza okugudileyo. Ngaphandle kwejometri yokubumba efanelekileyo, iibhloko zakho zinokuthi zigxuphuleke ezantsi, zizenze zingazinzi ngexesha lokupakishwa. Ulawulo lomgangatho wefektri yethu luqinisekisa ukuba i-mold taper ayinakudlula i-0.5 degrees kwicala ngalinye.

Isantya sokutshintsha singumbulali ofihlakeleyo wenzuzo. Ukuba ukutshintsha ukusuka kwibhloko engenanto ukuya kwi-paver eqinileyo kuthatha iqela lakho imizuzu engama-90, ulahlekelwa yi-10% yemveliso yemihla ngemihla. Oomatshini abagqwesileyo babonisa iinkqubo zokuvala ezikhawulezayo kunye nezikhokelo zokungunda ezilungelelanisiweyo. Sinciphise ixesha lokutshintsha ukuya ngaphantsi kwemizuzu eli-15 kumatshini wethu wokwenza ibhloko ye-QGM ngokusebenzisa i-hydraulic mold clamping ene-position sensors. Ukongeza, qwalasela ukugcinwa kokungunda kunye nokufudumeza kwangaphambili. Ukungunda okubandayo konyusa ixesha lomjikelo nge-15% kuba ikhonkrithi ithatha ixesha elide ukuqina. Umzi-mveliso wethu ucebisa ukutyalomali kwinkqubo yenqwelo yokubumba kunye nesikhululo esincinci sokufudumeza (40-50 ° C) kwimisebenzi yasebusika.

Isikhokelo soKhetho lokungunda ngokusekwe kuHlobo lweBhloko

• Iibhloko ezingenanto (iiseli ezi-2-3):Sebenzisa i-molds ene-8-10 mm yodonga ubukhulu kwiiseli. Iindonga ezincinci zibangela ukuphuka ngexesha lokuqhawula.
• Iipavu eziqinileyo (60-80 mm ubude):Khangela imibumbo ene-angle yedrafti ye-2-degree. Umzi-mveliso wethu usebenzisa i-laser-harded edges kumjikelo we-1.2 yezigidi.
• Iibhloko zeIibhloko zeKerbstones / Curb blocks:Izibungu zidinga iikona eziqinisiweyo kwaye zigqoke iiplate kwiintloko ze-splitter.
• Iibhloko ezinxibelelanayo:Izikhewu zokusika ezichanekileyo (± 0.2 mm) ukuqinisekisa ukutshixa ngaphandle kokubethelwa ngokugqithisileyo.

Umzi-mveliso wethu unomgaqo ongqongqo: soloko u-odola iseti esecaleni yeepleyiti zokunxiba kunye neentloko ze-stripper ngomatshini wakho. Ezi nxalenye ezincinci zibiza ngaphantsi kwe-500 USD kodwa zinokugcina usuku olupheleleyo lwexesha lokuphumla xa zigugile. Kwakhona, sicebisa ukusebenzisa iiarhente zokukhupha umngundo ezihambelana noyilo lomxube wakho. Ngokomzekelo, ii-agent ezisekelwe kwi-oyile zisebenza kunye ne-aggregate echotshoziweyo kodwa zibangela ukugoba kwiipavers ezinemibala. Ukusebenzisa i-QGM Block Making Machine exhotywe ngenkqubo yokutshiza i-mold ngokuzenzekelayo iqinisekisa ukusetyenziswa okufanayo kunye nokwandisa ubomi bokubumba ukuya kuma-40%.

4. Leliphi iNqanaba lokuSebenza eliLungela iMarike yam yeMisebenzi yeNgingqi?

Izigqibo zokuzenzekela kufuneka zibonise iindleko zomsebenzi wendawo, ukufumaneka kwezakhono, kunye nokuzinza kombane. Umzi-mveliso wethu ubone izityalo ezizenzekelayo ngokupheleleyo zisilela kwimimandla enokuguquguquka rhoqo kwamandla ombane, ngelixa oomatshini bezandla bephumelela. Kwi-Quangong Machinery Co., Ltd., sihlulahlula i-automation ibe ngamanqanaba amathathu: i-manual (ulawulo olusebenza ngesandla), i-semi-auto (i-PLC ephethe i-pallet yokuphatha), kunye ne-auto auto (ukupakishwa kwerobhothi kunye nokulandela umkhondo). Kumzi-mveliso onabasebenzi abali-15 abazimiseleyo kodwa abangenazakhono, isemi-auto QGM Block Making Machine ene-PLC esembindini kunye nezikhululo zabasebenzisi ezintathu zivelisa eyona mveliso ibalaseleyo.

I-automation epheleleyo ifuna abantu abanezakhono zombane kunye nokubonelela nge-400V engaguqukiyo. Kutshanje sifakele umgca ozenzekelayo ozenzekelayo kumxhasi eDubai ofumana iibhloko ezingama-25 ngomzuzu, kodwa batyale imali kwi-voltage regulator kunye neejeneretha ezimbini ezigcinayo. Kungenjalo, kwiiprojekthi zethu zefektri eNigeria naseKenya, sicebisa ulungelelwaniso lwe-semi-auto olunezixhobo zokubala zedijithali kunye namasango okhuseleko adibeneyo. Oku kunciphisa inkunkuma yezinto nge-18% xa kuthelekiswa noomatshini bezandla ngelixa ugcina iindleko ezinkulu ziphantsi. Isitshixo kukukhetha umatshini ovumela izongezo ezizenzekelayo ezizayo-njenge-stacker crane okanye i-robot ye-cubing-ngaphandle kokutshintsha isakhelo esiphambili.

Umsebenzi vs Uhlalutyo lokurhweba oluzenzekelayo

• Incwadana (2-3 abasebenzi):Eyona nto ingcono kwimveliso yemihla ngemihla phantsi kweebhloko ze-5,000. Iindleko zokuqala eziphantsi kodwa inkunkuma ephezulu (ukuya kuthi ga kwi-8% yeebhloko ezikhatywayo).
• ISemi-Auto (4-6 abasebenzi):Inqanaba lethu lemveliso lithengiswa kakhulu. I-Operator ilawula ukucinezela kodwa ukutya okuzenzekelayo kunye nokungcangcazela. Izinga lokwaliwa ngaphantsi kwe-2%.
• I-Auto Full (1-2 amagcisa):Ifuna umbane we-24/7 kunye neenjineli eziqeqeshiweyo. Ukukhatywa ngaphantsi kwe-0.5% kunye nokuthotywa kweendleko zabasebenzi ngama-80%.

Idatha yethu yeminyaka engama-20 ibonisa ukuba abasebenzisi be-semi-auto bafikelela kwi-avareji ye-92%, ngelixa abasebenzisi be-auto ngokupheleleyo kwiigridi ezingazinzanga behla ukuya kwi-74% yexesha lokuphumla. Ke ngoko, sihlala sibonelela nge-UPS (umbane ongaphazamisekiyo) kwi-PLC kunye ne-sensor nakwiinkqubo ze-semi-auto. QGM Block Ukwenza Machine ulawulo software logs yonke umjikelo, ukunceda ukuba uchonge ukuba umqhubi othile ubangela umgangatho drift. Oku kulandeleka akunakwenzeka koomatshini bezandla. Kuqeqesho, sibonelela ngesoftware yokulinganisa kwisiza-abaqhubi bafunda kwiphaneli yenyani ngaphambi kokuba bachukumise umatshini wokwenyani.

5. Uzibala njani iindleko zizonke zoBunini kubandakanywa amandla kunye nezahlulo ezisecaleni?

Iindleko ezipheleleyo zoBunini (TCO) zihlala zibalwe kakubi ngabanini befektri abathelekisa kuphela amaxabiso okuthenga. Kwi-Quangong Machinery Co., Ltd., sifundisa abathengi bethu ifomyula ye-TCO yeminyaka emihlanu: [Ixabiso lomatshini] + [iminyaka emi-5 yamandla] + [iminyaka emi-5 yamacandelo angasetyenziswanga] + [ixabiso lexesha lokuphumla ngeyure]. Ukusetyenziswa kwamandla kuyehluka kakhulu: i-55 kW motor ehamba iiyure ezili-16 yonke imihla ixabisa i-26,400 kWh ngenyanga. Kwi-0.12 USD/kWh, yi-3,168 USD ngenyanga kumbane kuphela. Umatshini we-75 kW unokuvelisa ngaphezulu kodwa unokongeza i-8,400 USD ngonyaka kumandla. Umatshini wethu wokwenza umbane ophuculweyo we-QGM Block Making Machine usebenzisa iimpompo ze-servo-hydraulic ezinqumla ukusetyenziswa kombane ngama-38% ngexesha lokungenzi nto kunye nenqanaba eliphantsi loxinzelelo.

Ukufumaneka kweendawo ezisecaleni yenye into efihlakeleyo ye-TCO. Sigcina isitora somthwalo kumazwe amane, siqinisekisa ukuba izinto ezinxitywayo ezifana neencakuba zokuxuba iipan kunye nezihluzi zehydraulic zithunyelwa ngenqanawa ngaphakathi kweeyure ezingama-48. Ngokusekwe kwizigodo zokulungisa umzi-mveliso wethu, ezona nxalenye zintlanu ziphezulu ezifunekayo kunyaka wesibini zezi: iibheringi zeemoto ezingcangcazelayo (rhoqo kwiiyure ezingama-2,500), iiseti zemibhobho yehydraulic (rhoqo kwiiyure ezingama-3,000), ukutshintshwa komlinganiselo, iibhleyidi zerabha zokukrala, kunye nokuhanjiswa kolawulo. Uhlahlo lwabiwo-mali lwe-8-10% yexabiso lomatshini ngonyaka kwezi zinto. Kwakhona, qwalasela iindleko zokunyanga ii-racks-abaninzi abathengi bayakhohlwa ukuba umatshini ngamnye udinga i-300 ukuya kwi-500 pallets, nganye ixabisa i-25-40 USD.

Iminyaka emi-5 ye-TCO yokuthelekisa kwi-Mid-Range Factory (iibhloko eziyi-14,000 / ngosuku)

• Umatshini onexabiso eliphantsi (35,000 USD):Amandla aphezulu (ama-62 kWh/umjikelo), iinxalenye ze-15% ngonyaka, ixesha lokuphumla iintsuku ezingama-45 kwiminyaka emi-5. Iyonke: ~ 112,000 USD.
• Umzi-mveliso wethu ucebise umatshini wokwenza i-QGM Block (68,000 USD):Amandla ongeziweyo (ama-41 kWh/umjikelo), ii-spare parts yi-6% ngonyaka, ixesha lokuphumla ngeentsuku ezi-6 kwiminyaka emi-5. Iyonke: ~89,000 USD.
• IPremium ezenzekelayo (120,000 USD):Amandla aphantsi kakhulu (33 kWh/umjikelo) kodwa ixabiso eliphezulu labasebenzi abanezakhono. Iyonke: ~ 140,000 USD kwizinga elincinci.

Umzi-mveliso wethu uquka i-TCO calculator spreadsheet kunye nekowuteshini nganye. Sincoma kakhulu ukubuza umthengisi malunga nosetyenziso oluqinisekisiweyo lweoyile nganye kwiibhloko eziyi-1,000. Kwi-QGM Block Making Machine, inombolo yethu eqinisekisiweyo yi-2.8 ilitha yeoli ye-hydraulic nganye kwiibhloko eziqhelekileyo ze-1,000, eziyi-40% ngaphantsi kwe-avareji yoshishino. Kwakhona, buza malunga neenkqubo zokuvuselela. Kunyaka wesine, sinikezela ngohlaziyo lwefektri yendibano yakho yokungcangcazela nge-12% yexabiso lomatshini omtsha, sandisa ubomi ngeminye iminyaka esixhenxe.

Isiphelo: Ukwenza Isigqibo Sakho Sokugqibela

Ukukhetha umatshini ofanelekileyo wokwenza ibhloko kufuna umthamo wokulinganisa, ukusebenza kwehydraulic, ukuguquguquka kwesikhunta, inqanaba lokuzenzekelayo, kunye neendleko zizonke kwiminyaka emihlanu. Kuyo yonke iminyaka yethu engama-20 e-Quangong Machinery Co., Ltd., siye sayicoca inkqubo yokhetho yaba ngamanyathelo amathathu okugqibela: (1) Qhuba ulingo lwebhlokhi engama-2000 usebenzisa i-aggregates yendawo yakho kuwo nawuphi na umatshini odweliswe ngokufutshane. (2) Qinisekisa ukufumaneka kweendawo ezisecaleni kwingingqi yakho. (3) Bala i-TCO usebenzisa itafile yethu engentla. Umzi-mveliso wethu unikezele ngoomatshini abangaphezulu kwama-3,500 kwihlabathi liphela, kwaye siyaqinisekisa ukuba uthotho lwe-QGM Block Making Machine lugqwesa ezinye iindlela ezizezinye kuthuli lwehlabathi lokwenyani kunye neemeko zobushushu.

Musa ukushiya inzuzo yomzi-mveliso wakho ukuze uqikelele.Qhagamshelana neqela lethu eQuangong Machinery Co., Ltd. namhlanjeukucela ukulinganisa umthamo olungiselelwe wena kunye noqikelelo oluneenkcukacha lweTCO olusekwe kumaxabiso ezinto zasekhaya kunye neerhafu zamandla. Siza kukuthumelela ikopi enzima yoluhlu lwethu lokuvavanya ukwamkelwa kwefektri enamanqaku angama-68 kunye nevidiyo ehamba phambili yomgangatho wethu wemveliso. Gcwalisa ifom yokubuza ngokukhawuleza kwiwebhusayithi yethu okanye utsalele umnxeba wethu we-24/7 umnxeba wobunjineli. Masakhe ikamva elinemveliso ngakumbi kumzi-mveliso wakho kunye.

Imibuzo Ebuzwa Rhoqo (FAQ)

Sesiphi esona sithuba sincinci sasefektri esifunekayo kwi-QGM Block Making Machine semi-auto line?

Kulungelelwaniso oluqhelekileyo lwe-semi-auto olune hopper yemathiriyeli ekrwada, umxube, umatshini webhloko, kunye nendawo yokunyanga kangangeentsuku ezi-5 zemveliso, umzi-mveliso wethu ucebisa ubuncinane bommandla ogqunyiweyo oziimitha ezingama-450 (30m x 15m) kunye neyadi evulekileyo yeemitha ezingama-800 zokupakisha iibhloko ezinyangisiweyo. I-QGM Block Making Machine ngokwayo ithatha malunga ne-10m x 4m, kodwa ufuna i-6m eyongezelelweyo yokujikeleza kwe-pallet kunye ne-8m yegumbi lokulawula kunye neendawo zokugcina. Ngomgca ozenzekelayo ngokugqibeleleyo kunye ne-robotic stacking, yandisa indawo egqunyiweyo ukuya kwi-750 square metres. Soloko wongeza i-20% indawo eyongezelelekileyo yokwandisa ixesha elizayo. Sinikezela ngemizobo yoyilo lwasimahla lweCAD xa uceliwe.

Kukangaphi kufuneka ndibuyisele ioyile yolwelo loxinzelelo olukhulu kumatshini wam wokwenza ibhloko?

Ngokusekwe kwishedyuli yogcino logcino lwefektri yethu, buyisela ioyile yehydraulic rhoqo ngeeyure zokusebenza ezingama-2,000 okanye ngonyaka, nokuba yeyiphi eza kuqala. Sebenzisa i-ISO VG 46 i-anti-wear hydraulic oil kunye ne-index ye-viscosity encinci ye-95. Nangona kunjalo, sincoma kakhulu isampuli yeoli rhoqo kwiiyure ze-1,000. Ukuba i-particle count count idlula i-ISO 4406 ikhowudi ye-19/17/14, tshintsha ioli ngokukhawuleza kungakhathaliseki iiyure. Kumatshini wokwenza i-QGM Block, itanki yeoli ine-loop eyakhelwe-ngaphakathi yokuhluza i-loop esiyenza isebenze ngobusuku obungasebenziyo, sandisa ubomi beoyile ukuya kwiiyure ezingama-3,000 phantsi kweemeko ezicocekileyo. Ungaze udibanise iintlobo zeoyile ezahlukeneyo kuba ukungahambelani kwesongezo kudala udaka oluthintela iivalvu ze-servo.

Ngaba ndingavelisa zombini iibhloko zekhonkrithi kwaye ndibhabha izitena zothuthu kumatshini omnye wokwenza ibhloko ye-QGM?

Ewe, ngokupheleleyo. Umzi-mveliso wethu uyila i-QGM Block Making Machine kunye ne-adapter ye-mold mold kunye noxinzelelo oluguquguqukayo lwe-compaction ukusuka kwi-15 MPa ukuya kwi-30 MPa. Kwiibhloko zekhonkrithi (i-aggregate based), sebenzisa i-frequency vibration frequency (3,200 VPM) kunye noxinzelelo oluphezulu (25 MPa). Kwizitena zomlotha we-fly (nge-15-20% yesamente), ukunciphisa uxinzelelo kwi-MPa eyi-18 kodwa ukwandisa ukunyakaza ukuya kwi-4,000 VPM ukuphucula ukuxinwa kweengqungquthela ezintle. Undoqo kukucoca iyunithi yokuxuba ngokucokisekileyo phakathi kokutshintsha kwezinto kuba uthuthu lwempukane olushiyekileyo lwenza buthathaka iibhloko zekhonkrithi. Sinikezela ngenkqubo yokuxuba ecocekileyo ecocekileyo kunye neegubhu ezifakwe kwi-rubber kunye nemibhobho yokutshiza amanzi enciphisa ixesha lokucoca ukungcola ukuya kwimizuzu engama-20.

Leliphi ixesha lokuhlawula eliqhelekileyo lokutyala imali kwi-automatic stacking system?

Ngokusekelwe kuhlalutyo lwemali yefektri yethu yabathengi be-65, ixesha lokubuyisela inkqubo yokupakisha ngokuzenzekelayo (i-robot ye-cubing kunye ne-pallet handler) ukusuka kwiinyanga ezili-18 ukuya kwii-30. Olu balo luthatha ukuba umatshini we-semi-auto sele ekhona. I-auto stacker iphelisa abasebenzi abane bezandla kwi-shift nganye kwaye inciphisa ukuphulwa kwebhloko ngexesha lokupakisha ngesandla ukusuka kwi-3.5% ukuya kwi-0.8%. Kwifektri evelisa iibhloko ze-15,000 imihla ngemihla kwi-0.45 USD ngebhloko (ingeniso), i-2.7% yokunciphisa i-breakage igcina i-182 USD yonke imihla, okanye i-66,000 USD ngonyaka. Inkqubo ye-stacker eqhelekileyo ixabisa i-85,000-120,000 USD efakwe. Ngoko ke, kwiimarike apho iindleko zomsebenzi zidlula i-8 USD ngosuku lomsebenzi, intlawulo yenzeke phantsi kweenyanga ezingama-24. Umzi-mveliso wethu ubonelela ngesixhobo sokubala se-ROI esilungiselelwe umxhasi ngamnye.

Ndiwulinganisa njani umlinganiselo wamanzi ukuya kwisamente ngokuzenzekelayo kumatshini wam webhloko?

Umatshini wokwenza ibhloko ye-QGM ubonisa inzwa yokufuma edityanisiweyo kwi-auger yokuxuba elinganisa ukufuma okudityanisiweyo ngexesha lokwenyani. Ukulinganisa, qala ngokwenza uvavanyo lwezandla: yomisa iiaggregates zakho kwi-oven nge-105°C ngeeyure ezingama-24, emva koko uxube ibhetshi kunye ne-12% yamanzi ngokuthe ngqo ngokobunzima besamente. Qaphela ukufundwa kwenzwa kwisikrini se-PLC (umzekelo, iiyunithi ze-145). Okulandelayo, yongeza i-2% yamanzi ongezelelweyo kwaye urekhode ufundo olutsha (iiyunithi ezili-172). I-PLC isebenzisa olu hlengahlengiso lomgca ukulungelelanisa ngokuzenzekelayo ukongezwa kwamanzi kwibhetshi nganye, ukugcina ukuthotywa ngaphakathi kwe-±5 mm. Umzi-mveliso wethu ucebisa uhlengahlengiso rhoqo kwiiyure ezingama-200 okanye nanini na xa imvelaphi yomthombo itshintsha. Isixokelelwano sikwakwazisa ukuba ubumanzi obulinganisiweyo bungaphezulu kwe-9% kuba oko kubonisa ukuba sesichengeni semvula kwimpahla yakho ekrwada. Kwiimeko zezulu ezigqithisileyo, sinikezela ngenketho yenzwa efudumalayo ekhusela iimpazamo zokukhenkceza.