Uyilo lokungunda luwuchaphazela njani umgangatho weebhloko zeConcrete?

Xa kuziwa kwimveliso yeebhloko eziphezulu zekhonkrithi, enye into ihlala imele ngaphezu kwazo zonke ezinye ekunqumeni umgangatho wokugqibela wemveliso: uyilo lokubumba. EQuangong Machinery Co., Ltd., iinjineli zethu kunye neengcali zemveliso zichithe amashumi eminyaka zifunda, zivavanya, kwaye zicokisa ubudlelwane phakathiUkungunda/Ukungunda kwibhloko yeConcreteukuchaneka kunye nokunyaniseka kwesakhiwo sebhloko egqityiweyo. Ubungqina bucacile: ukungunda okwenziwe kakuhle ayisosikhongozeli nje esibumba ikhonkrithi ekrwada. Sisiseko apho yonke imilinganiselo, ukugqitywa komphezulu, umlinganiselo wamandla ocinezelayo, kunye nemetric esebenzayo yemveliso yakhelwe phezu kwayo. Ukusuka kwijometri yeendonga zecavity ukuya kumanqanaba okunyamezelana kwendlela yokukhupha, zonke iinkcukacha zoyilo lokubumba zinempembelelo enokulinganiswa kwizinto eziphuma ekupheleni komgca wokuvelisa.

Eli nqaku liphonononga imilinganiselo yobuchwephesha kunye nesebenzayo yendlela uyilo lokungunda olubumba umgangatho webhloko yekonkrithi. Nokuba ungumsebenzisi webhloko ovavanya izixhobo zokusebenza, umphathi wokuthenga ethelekisa unikezelo lomboneleli, okanye ingcali yokwakha efuna ukuqonda ukuba kutheni ezinye iibhloko zisebenza ngaphezu kwezinye kwindawo yomsebenzi, uya kufumana intshukumo, inqanaba lobuchwephesha bokuqonda kuwo wonke la maphepha. Iqela lethu e-Quangong Machinery Co., Ltd. lizoba kwidatha yemveliso yehlabathi lokwenyani, isayensi yezinto eziphathekayo, kunye namava okwenziwa kwezandla ukubonelela ngohlalutyo olubanzi oluhamba ngaphaya kweenkcazo zomgangatho ophezulu. Sikholelwa ukuba ukuqonda ubunjineli ngasemva kweMould/Mold yemveliso yeConcrete Block linyathelo lokuqala ekufezekiseni iziphumo ezikumgangatho ophezulu.

Yeyiphi indima edlalwa kuKhetho lweMathiriyeli yokuMngunda kuMgangatho weBhlokhi yeKhonkrithi?

Ukhetho lwemathiriyeli esetyenziselwa ukwenza iMold/Mold yeConcrete Block ngokuqinisekileyo sesona sigqibo sinesiphumo kuyo yonke inkqubo yoyilo lokungunda. Ilawula yonke into ukusuka kuzinzo lwe-dimensional phantsi koxinzelelo lwe-thermal kunye noomatshini ukuya kubulukhuni bomphezulu, ukuxhathisa ukunxiba, ukuguquguquka, kwaye ekugqibeleni, ukuhambelana kweebhloko eziveliswe ngaphezulu kwamawaka emijikelezo yemveliso. NgeQuangong Machinery Co., Ltd., Iqela lethu lobunjineli livavanya iinketho zemathiriyeli yokubumba ngokuchasene neseti ebanzi yekhrayitheriya yokusebenza ngaphambi kokucacisa naliphi na icandelo leenkqubo zethu zokuvelisa.

Intsimbi iseyeyona nto iphambili ekukhetheni ibhloko yokwenziwa kwebhloko yekonkrithi, kwaye ngenxa yezizathu ezinesiseko. Nangona kunjalo, asingawo onke amanqanaba entsimbi enza ngokulinganayo. Amanqanaba asetyenziswa ngokuqhelekileyo kwimveliso yethu ye-Mould / Mold ye-Concrete Block ibandakanya i-high-carbon tool tool, i-alloy steel kunye ne-chromium kunye ne-molybdenum izongezo, kunye nezicelo ezikhethekileyo, insimbi engenasici. Iprofayili nganye yezinto eziphathekayo ihambisa indibaniselwano eyahlukileyo yobunzima, ukuqina, ukuxhathisa ukubola, kunye ne-thermal conductivity eguqulela ngokuthe ngqo kwiziphumo zemveliso.

Qwalasela ezi mpawu zilandelayo eziphambili kunye nendlela ezinxibelelana ngayo kumgangatho webhloko:

• Ukuqina (umlinganiselo we-HRC):Umphezulu wokungunda onobulukhuni obungonelanga uya konakala phantsi koxinzelelo oluphindaphindiweyo loxinzelelo kunye nemijikelo yokungcangcazela. Oku kukhokelela ekukhukulisekeni kancinci kancinci, apho iibhloko ziqala ukutenxa kunyamezelo oluchaziweyo njengoko ukuguga komngundo kukhula. Ukungunda kwethu kuqinisiwe ukuya kutsho kubuncinci be-HRC 58-62 kumphezulu womngxunya, ukuqinisekisa uzinzo olunemilinganiselo kulo lonke ukhuphiswano olwandisiweyo lwemveliso.
• Ukuqina kunye nokumelana nempembelelo:Ukuveliswa kwebhloko yekhonkrithi kubandakanya ukutshatyalaliswa komatshini ngokuphindaphindiweyo ngexesha lokuzaliswa kunye nezigaba ze-ejection. Isixhobo esinzima kodwa esine-brittle siya kuphuhlisa i-micro-cracks ekuhambeni kwexesha, ezidlulisela kwindawo yebhloko njengeziphene kwaye ekugqibeleni zingabangela ukusilela kokungunda. Ukulinganisa ubulukhuni kunye nokuqina ngumngeni ongundoqo wobunjineli bezinto eziphathekayo.
• Ukuchasa umhlwa:Imekobume yealkaline eyenziwe ngekhonkrithi entsha inobundlavini bekhemikhali. Umngundo ongenalo ukhuselo olwaneleyo lomhlwa luya kuphuhlisa umngxuma womphezulu kunye nomhlwa, ohambisa ungcoliseko kunye neziphene zomhlaba ukuvala ubuso. Yiyo loo nto umzi-mveliso wethu usebenzisa unyango olukhethekileyo lomphezulu kunye neengubo ezingaphaya kokukhethwa kwezinto ezisisiseko.
• Uzinzo lweThermal:Ngexesha lokuxinana kwe-vibration ye-high-frequency, imiphezulu yokungunda ifumana ukufudumeza kwendawo. Izinto eziphathekayo ezinozinzo oluphantsi lwe-thermal ziya kubonisa utshintsho olunobukhulu okwazisa ukuhluka kwi-block geometry, ngokukodwa kwiindawo zokuvelisa ezizenzekelayo.
• Ukuwelda kunye nokulungiswa:Isixhobo sokubumba esingenako ukushicelela ngokwezoqoqosho kwaye siphinde senziwe ngomatshini sinyusa kakhulu iindleko zobunini. Ifilosofi yethu yoyilo kwi-Quangong Machinery Co., Ltd. ibeka phambili izinto ezivumela ukulungiswa kwentsimi ngaphandle kokuphazamisa ingqibelelo yesakhiwo.

Ngaphandle kwetsimbi, i-composite kunye ne-polymer-lined mold technologies ifumana ingqalelo kwizicelo ezithile apho iipropati zokukhululwa komhlaba kunye nokunciphisa ubunzima zizinto eziphambili. Nangona kunjalo, kwimveliso yebhloko ye-concrete enzima, ii-alloys zensimbi ezinobunjineli zihlala ziyizinto ezikhethiweyo. Utyalo-mali kwi-premium mold material luhlawula izabelo kwi-block consistency, ukunciphisa ixesha lokunciphisa, kunye neendleko eziphantsi zokuvelisa iyunithi nganye kubomi bokusebenza kwenkqubo yokubumba.

Kwakhona kuyafaneleka ukuba uqaphele ukuba ukhetho lwezinto eziphathekayo alukwazi ukuvavanywa ngokuzimeleyo. Inkqubo yonyango lobushushu esetyenziswe emva komatshini ibaluleke ngokufanayo. Ukuphathwa kobushushu obungafanelekanga kunokwazisa uxinzelelo olushiyekileyo olubangela ukulwa ngexesha lemveliso, ukujongela phantsi ukuchaneka okuphunyeziweyo ngexesha lesigaba somatshini. Inkqubo yethu yokuqinisekisa umgangatho ibandakanya ukuqinisekiswa komgangatho emva konyango lobushushu ukuqinisekisa ukuba umngundo uyahlangabezana nemigaqo phambi kokungena kwinkonzo.

IJometri yeMold Cavity imisela njani ukuChaneka koMda weDimensional yeebhloko zeConcrete?

Ukuba imathiriyeli yokungunda imisela ukuqina kunye nozinzo lwexesha elide loMngundo/uMngundo weBloko yeConcrete, ngoko umngxuma wejiyometri umisela ukuchaneka kunye nokungaguquguquki kwayo yonke ibhloko eveliswa ngumngundo. Ijometri yomgodi wokungunda, enyanisweni, yinkcazo ebonakalayo yento ibhloko. Yonke i-engile, ubukhulu bodonga ngalunye, irediyasi nganye, kunye ne-engile yonke eyidrafti yenzelwe ukuvelisa isiphumo esithile. Xa nayiphi na yezi parameters itenxa kwingcaciso yoyilo, iibhloko eziveliswayo ziyatenxa kwimigangatho yazo yokusebenza.

Kwi-Quangong Machinery Co., Ltd., i-mold cavities yethu yenziwa ngoomatshini kusetyenziswa izixhobo ze-CNC ezilinganiswe ukunyamezelwa kwe-plus okanye thabatha i-0.05 millimeters okanye ngcono, kuxhomekeke kwi-block specitioner. Lo mgangatho wokuchaneka awungomgangatho ongenamthetho. Ngumda ofunekayo wokuqinisekisa ukuba iibhloko eziveliswe kwimolds yethu ziya kuhlangabezana nemigangatho yomgangatho wamazwe ngamazwe njenge-ASTM C90, EN 771-3, kunye neenkcukacha zengingqi ezilinganayo.

Ezona parameters zejometri ezilawula ukuchaneka komda zibandakanya:

• Ubude beCavity, ububanzi, kunye nobude:Le yimilinganiselo ephambili echaza ubungakanani bebhloko. Unyamezelo kule milinganiselo kufuneka lubanjwe ngokuqinileyo kuba iibhloko zisetyenziswa kulwakhiwo oludityanisiweyo lwamatye apho iimpazamo ezidityanisiweyo ezidityanisiweyo zidibene kuzo zonke izifundo. Ibhloko enobude obuyi-1.5mm ngaphezu kwenkcazo iya kudala ukungahambi kakuhle okubonakalayo kudonga olwakhiwe ngeekhosi ezili-100.
• ukufana kodonga:Kwiibhloko zekhonkrithi ezingenanto, ubukhulu bewebhu nganye kunye nodonga lweqokobhe ngaphakathi kwendawo yokungunda bumisela ukusebenza kolwakhiwo lwebhloko yokugqibela. Ubunzima bodonga obungalinganiyo bukhokelela kugxininiso loxinzelelo, umngcipheko okhulayo wokuqhekeka phantsi komthwalo ocinezelayo, kunye nokuhanjiswa kwezinto ezingahambelaniyo ezibeka esichengeni umthamo wokuthwala umthwalo webhloko.
• Ii-engile zoyilo:Wonke umphezulu othe nkqo kumngxuma wokungunda webhloko yekhonkrithi ufuna i-engile eyidrafti ebalwe ngononophelo ukuququzelela ukukhutshwa kwebhloko ecocekileyo ngaphandle kokukrazuka okanye ukonakala komhlaba. Idrafti encinci kakhulu kwaye ibhloko iyanamathela, ibangela iziphene zomhlaba kunye nomonakalo onokuthi ube khona ngexesha lokukhutshwa. Idrafti eninzi kakhulu kunye nemilinganiselo yebhloko iyaphambuka kwinkcazo. Ii-angles zethu zedrafti eziqhelekileyo zivela kwi-0.5 ukuya kwi-2.5 degrees ngokuxhomekeke kubunzulu be-cavity kunye neempawu zokuxuba eziphathekayo.
• Ijometri engundoqo yeebhloko ezingenanto:Ijometri ye-hollow block cores ibaluleke kakhulu kuba ipateni ye-void imisela amaxabiso okugquma kwebhloko, ubunzima, kunye nokuziphatha kolwakhiwo. Iicores ezingabekwanga ngokuchanekileyo ngaphakathi kumngxuma zivelisa iibhloko ezinobungqingqwa beqokobhe obungalinganiyo kubuso obuchasayo, nto leyo eyazisa indlela yokuziphatha kwe-asymmetric yesakhiwo phantsi komthwalo.
• Ireyidi yekona:I-radii yekona yangaphakathi kwi-mold cavity ikhusela uxinzelelo lwexinzelelo kwi-mold kunye nebhloko. Iikona zangaphakathi ezibukhali ziindawo zokudinwa kwe-crack initiation kwi-mold material. Kwibhloko ngokwayo, iikona ezibukhali ziindawo zokuqiniswa kwekhonkrithi encitshisiweyo, ebonakala njenge-voids yomhlaba kunye nokunciphisa amandla wendawo.
• Ukuthe tyaba kunye nokuhambelana kwemiphezulu ethwele:Umphezulu kunye nobuso obusezantsi bomngxuma wokungunda kufuneka wenziwe ngoomatshini ukuze kunyamezeke ukuba mcaba kuqine ngokwaneleyo ukuqinisekisa ukuba ubuso bebhloko buhambelana. Ubuso bebhloko obungahambelaniyo budala ukushukuma kunye nomandlalo ongazinzanga kwiindawo zodaka, ezibeka esichengeni ukulungelelaniswa kodonga kunye nokusebenza kolwakhiwo.

Ukusebenzisana phakathi kwe-cavity geometry kunye nokuziphatha komxube wekhonkrithi ngexesha lokuxinwa kongeza omnye umaleko wobunzima. I-cavity geometry esebenza ngokugqibeleleyo kunye ne-standard aggregate mix inokuvelisa iziphene xa isetyenziswe kunye ne-aggregate gradation okanye umxholo wesamente. Iqela lethu lobunjineli kwi-Quangong Machinery Co., Ltd. liqhuba izilingo zokubumba kunye nemixube emele imveliso ngaphambi kokukhulula nayiphi na i-Mould / Mold entsha yoyilo lwe-Concrete Block kwimveliso epheleleyo.

Iimpawu zejometri eziphucukileyo ezifana neeprofayili zobuso obuthuliweyo, iipateni zokulinganisa ubuso obuhlukeneyo, kunye nejometri edibeneyo yongeza imingeni eyongezelelweyo yoyilo. Ezi mpawu zifuna iinkcukacha zomphezulu ezicolekileyo kakhulu kubuso bokungunda, ekufuneka zidityaniswe ngokutsha rhoqo kuwo wonke umjikelo wemveliso. Ukufezekisa oku kuhambelana kufuna kungekuphela nje ukuchaneka komatshini kodwa nokuqonda indlela ukukhutshwa kwekhonkrithi ukusuka kwiijometri ezintsonkothileyo zomphezulu, ezithi zihluke ngekhemistri yesamente, ubungakanani obudityanisiweyo, kunye nezenzo zokukhutshwa kwe-arhente yokukhupha.

Kutheni le nto i-Mold Surface igqiba ngokuthe ngqo ukuchaphazela amandla ebhloko kunye nenkangeleko?

Ukugqitywa komphezulu we-Mould / Mold ye-Concrete Block yiparameter ehlala ijongelwa phantsi ngabo baqala ukwenza ibhloko yekhonkrithi, kodwa ineempembelelo ezinzulu ekusebenzeni komatshini kunye nomgangatho wobuhle bemveliso egqityiweyo. Kwi-Quangong Machinery Co., Ltd., iinkcukacha zethu zokugqiba umphezulu ziphakathi kwezona zifuna kakhulu kwishishini, kuba amava ethu abonise ngokuphindaphindiweyo ukuba umahluko phakathi kokungunda okulungileyo kunye nokungunda okukhethekileyo kaninzi kuhla kwinto eyenzekayo kwinqanaba le-microscopic ye-mold surface.

Uburhabaxa bomphezulu, obuchazwa njengeRa (uburhabaxa be-arithmetic) kwiimicrometers, bulawula ngokuthe ngqo ukuziphatha kwekhonkrithi kujongano lokungunda. Kukho iimfuno ezimbini ezikhuphisanayo ekufuneka zilungelelaniswe ngononophelo kuyilo lokugqiba umphezulu:

• Khupha ukusebenza:Umphezulu ogudileyo ukhupha ikhonkrithi ngokucocekileyo ngakumbi, ukunciphisa amandla afunekayo ejection kunye nokunciphisa iziphene ezibangelwa kukubambelela. Oku kubaluleke ngakumbi kwiibhloko ezineenkcukacha ezintle zomphezulu, ubuso bokuhombisa, okanye iinkcukacha zobuso obugudileyo.
• Uthintelo lwebhondi yesamente:Okumangalisayo kukuba, ukuba umphezulu wokungunda wenziwa umatshini wokugqibezela isipili esihle kakhulu, ukuncamathela kwe-capillary phakathi kwentlama yesamente kunye nomphezulu wokungunda kunokwenyuka, kubangele intlama incamathele kunokuba ikhululwe. Olona luhlu lokugqiba umphezulu lulungelelanisa ezi ziphumo zikhuphisanayo.

Kwiibhloko zekhonkrithi eziqhelekileyo ezingwevu ezilungiselelwe ukusetyenziswa kwezakhiwo, ukubumba kwethu imveliso kugqitywe kwi-Ra ye-0.8 ukuya kwi-1.6 micrometers ebusweni bombhobho. Olu luhlu lubonelela ngeempawu ezithembekileyo zokukhulula kunye neearhente zokukhulula umngundo ngelixa zivelisa ubuso bebhloko ezinomgangatho owaneleyo wokuthungatha ukudibanisa kakuhle nodaka. Ukusetyenziswa kwebhloko yokuhombisa apho inkangeleko iyinqobo yokusebenza ephambili, umzi-mveliso wethu unokufikelela kumaxabiso e-Ra angaphantsi kwe-0.4 ye-micrometer kwiipaneli zobuso, uvelisa umphezulu okufutshane ogudisiweyo wekhonkrithi othe waxatyiswa ngakumbi kwizicelo zobume bokwakha.

Ubudlelwane phakathi kokugqitywa komphezulu kunye nokudityaniswa kwekhonkrithi ngomnye umlinganiselo ofanele ukuqondwa ngokweenkcukacha. Ngethuba lokuxutywa kwe-vibration, umxube wekhonkrithi kufuneka uhambe kwaye udibanise ngokuchasene nodonga lokubumba. Umphezulu orhabaxa kakhulu udala ukuxhathisa kokuqukuqela kwendawo, ukuthintela udaka olucolekileyo ukuba lufikelele kumaleko angaphandle obuso bebhloko. Oku kuphumela kwisenzeko esibizwa ngokuba yi-bug holes: i-bug holes encinci ebonakalayo ebusweni bebhloko emva kokudilizwa. Imingxunya yeempazamo ayizoziphene nje zokuthambisa. Kwizicelo ze-masonry eziveziweyo, zenza iindawo zokungena zokufuma ezikhawuleza i-carbonation kunye nokuqiniswa kwe-corrosion. Kwizicelo zebhloko zokuhlobisa ezigqityiweyo, zimele ukugatya okuthe ngqo kwemveliso.

Ukugqitywa komphezulu kwakhona kunxibelelana nokukhetha kunye nendlela yesicelo yeearhente zokukhulula ukungunda. Iqela lethu lobunjineli kwiZenithUbhale ukuba i-arhente yokukhululwa efanayo isetyenziswe kumphezulu wokungunda onamanqanaba ahlukeneyo okugqiba ivelisa iziphumo ezahluke kakhulu ngokuhambelana nokufana kwefilimu, ukungaguquguquki, kunye nokukhulula amandla. Umphezulu wokungunda orhabaxa ufuna iarhente yokukhulula i-viscous ngakumbi esetyenziswe kumazinga aphezulu edosi ukuphumeza ukukhululwa okulinganayo kokusebenza xa kuthelekiswa nomphezulu ogqityiweyo wokungunda. Oku kuneempembelelo zeendleko ngokuthe ngqo kwiindawo zokuvelisa umthamo ophezulu apho ukusetyenziswa kwe-arhente yokukhulula kuyindleko enkulu yokusebenza.

Ngaphaya komphezulu womgodi, ukugqitywa komphezulu wobuso bokutywina, imigca yokwahlulahlula, kunye nezixhobo zesixhobo sokukhupha nazo zineziphumo ezibalulekileyo zomgangatho. Imigca yokuqhawula egqitywe kakubi ivumela intlama yekhonkrithi ukuba ikhuphe igazi phakathi kwezinto zokubumba ngexesha lokudibanisa, ukudala ama-fins kunye ne-flash kwimida yebhloko efuna ukususwa kunye nokwazisa ukuhluka kwe-dimensional. Ulawulo lokugqiba umphezulu oqinileyo kuyo yonke imiphezulu yojongano lokungunda ngoko luyimfuneko ebanzi yomgangatho, hayi enye kuphela ejongene nemveliso yodwa.

• Ra 0.2 - 0.4 um: Iibhloko zokuhombisa, zokwakha, ubuso obukhazimlisiweyo
• Ra 0.8 - 1.6 um: Iibhloko zesakhiwo esisemgangathweni, ukucaciswa kobuso obugudileyo
• Ra 1.6 - 3.2 um: Iibhloko zenjongo ngokubanzi, imixube eqhelekileyo
• Ra 3.2 - 6.3 um: Iibhloko zobuso ezinobunzima obunzima, ukulinganisa ubuso obuqhekekile

Ngaba uYilo lweNkqubo ye-Ejection kunye neeMechanics zeVibration ziPhembelela njani ukuNxibelelana kweMveliso?

Kuyo nayiphi na inkqubo yokuvelisa ibhloko yekhonkrithi, umgodi wokungunda uchaza ijometri ekujoliswe kuyo kwibhloko, kodwa yinkqubo ye-ejection kunye ne-vibration compaction mechanics emisela ukuba loo geometry ekujoliswe kuyo ifezekisiwe kwibhloko nganye eveliswayo. Ezi ndlela zimbini zingaphantsi zisebenzisana noyilo lokungunda ngeendlela ezinobuchwephesha kwaye zithatha izigqibo. Ukuqonda olu nxibelelwano kubalulekile kuye nabani na obandakanyekayo ekuchazeni okanye ekusebenziseni iMold/Mold yezixhobo zeConcrete Block.

Inkqubo yokukhupha inoxanduva lokutyhala okanye ukuhluba ibhloko esandul’ ukudityaniswa ngaphandle komgodi wokungunda emva kokuxinana. Ngenxa yokuba iibhloko zekhonkrithi zihluthwe kwi-mold ngelixa zisebuhlaza, imeko engapheliyo, amandla e-ejection kufuneka anele ukoyisa ukunamathela kunye nokungqubuzana phakathi kwebhloko kunye neendonga zokubumba, ngaphandle kokufaka ugxininiso loxinzelelo oluqhekeza okanye ukuguqula ibhloko. Le yifestile yobunjineli emxinwa ekufuneka ibethwe ngokuqhubekayo kuwo wonke umjikelo kumgca wemveliso ozenzekelayo osebenza ngemilinganiselo ye-15 ukuya kwi-30 imijikelo ngomzuzu okanye ngaphezulu.

Izinto eziphambili zoyilo kubunjineli benkqubo yokukhupha ziquka:

• Ijiyometri yepleyiti yokukhupha kunye nendawo yoqhagamshelwano:Indlela yokukhupha kufuneka isebenzise amandla ngokulinganayo ngaphaya kobuso obugcweleyo obusezantsi bebhloko. Ukulayishwa kwendawo okanye amandla agxininiswe emkhawulweni ngexesha lokukhupha kudala uxinzelelo lwangaphakathi kwibhloko eluhlaza ebonakala njengokuqhekeka kweenwele kwimveliso eqinile. Iqela lethu lobunjineli kwi-Quangong Machinery Co., Ltd. libala iimfuno zoqhagamshelwano lwepleyiti ye-ejection ngokusekwe kwibhloko yejometri, uqikelelo lwamandla ekhonkrithi eluhlaza, kunye neeprofayili zamandla ejection ekujoliswe kuwo.

• Iprofayile yesantya sokukhupha:Iinkqubo zanamhlanje zehydraulic kunye ne-servo-driven ejection zivumela iiprofayili zesantya ezicwangcisekileyo. Iprofayili efanelekileyo yeebhloko ezininzi ibandakanya isigaba esicothayo sokuqala sokukhupha ukuqhawula isitywina sokubambelela phakathi kwebhloko kunye nesikhunta, silandelwa sisigaba esikhawulezayo sokugqiba ukubetha, kunye nesigaba sokugqibela sokunciphisa ukuphepha umonakalo wempembelelo njengoko ibhloko isusa isikhunta. Le profayile yesigaba sesithathu kufuneka ihambelane noyilo oluthile lokubumba kunye neempawu zokuxuba eziphathekayo.

• Izikhonkwane zesikhokelo kunye nokunyamezelwa kwe-bushing:Indlela yokukhupha kufuneka ihambe ngolungelelwaniso lwelayini oluchanekileyo kunye nomgca womgodi wokungunda. Ukungahambi kakuhle okubangelwa yizikhonkwane zesikhokelo ezigugileyo kunye ne-bushings idlulisela imikhosi esecaleni kwibhloko eluhlaza ngexesha lokukhutshwa, okubangela ukutshitshiswa komphetho kunye nokuhluka kwe-dimensional. Sicacisa ipini yesikhokelo kunye nokukhutshwa kwe-bushing ye-0.02 ukuya kwi-0.04 mm yethuUkungunda/Ukungunda kwibhloko yeConcreteuyilo ukugcina ulungelelwaniso lwe-ejection kubo bonke ubomi benkonzo yokungunda.

• Ukuhanjiswa kwentshukumo ngesakhiwo sokungunda:Ngexesha lokuxinana, amandla okungcangcazela kufuneka ahanjiswe ngokufanayo kuyo yonke imimandla yomgodi wokungunda. Iindawo ezifileyo apho i-vibration amplitude ithotyiwe ibangela ikhonkrithi engaxinaninanga, ivelisa iibhloko ezinoxinano olucuthiweyo, amandla aphantsi oxinzelelo, kunye nokunyuka kokufunxa kwamanzi kwezo ndawo. Isakhiwo sokubumba kufuneka siyilwe ukuhambisa i-vibration ngokufanelekileyo, efuna ingqalelo ekuhanjisweni kobuninzi, ukuqina, kunye nendawo kunye nokucwangciswa kwamanqaku okufakwa kwe-vibration.

• Ulawulo lwamaza eresonant:Isakhiwo ngasinye sokungunda sinezandi zendalo ezivakalayo. Ukuba i-frequency yokusebenza kwenkqubo ye-vibration ihambelana ne-mold resonance, i-vibration amplitudes eyonakalisayo inokukhula eyonakalisa i-mold, i-welds yokukhathala kunye nokudibanisa, kwaye ivelise ukuziphatha kokuhlanganiswa kwekhonkrithi ephosakeleyo. Inkqubo yethu yoyilo ibandakanya uhlalutyo lwento elinganiselweyo yeendlela zokungcangcazela komngundo ukuqinisekisa ukuba iifrikhwensi zokusebenza azivusi iiresonance eziyingxaki.

Ubudlelwane phakathi koyilo lwenkqubo yokukhupha kunye nokuhambelana kwemveliso nako kunomlinganiselo obalulekileyo wexesha. Kwiindawo zokuvelisa umthamo ophezulu, iqhekeza ngalinye lesibini eligcinwe kwi-stroke ye-ejection igalelo ngokuthe ngqo kumthamo wokuphuma. Nangona kunjalo, ixesha lokukhupha elibukhali elidlula amandla omatshini wekhonkrithi eluhlaza liya kuvelisa amazinga esiphako achasa nayiphi na inzuzo yomthamo. Ukuphucula le tradeoff kufuna ukuqokelela idatha ecwangcisiweyo kwimilinganiselo ye-block defect njengomsebenzi wexesha lokukhupha, apho i-factory yethu ixhasa ngeenkqubo zokubeka iliso zemveliso ezidityaniswe nemigca yethu yokuvelisa ibhloko.

Ziziphi iiParameters eziPhambili zobuGcisa zoMbundo oPhezulu wokuSebenza / ukuMbumba kwiBhloko yeConcrete?

Kwiinjineli zokuthengwa kwempahla, abaphathi bemveliso, kunye neengcali zokuqinisekisa umgangatho abafuna ukuvavanya kwaye bacacise i-Mold / Mold ye-Concrete Block izixhobo, ukuba nesakhelo esicacileyo nesibanzi seeparameters zobugcisa kubalulekile. E-Quangong Machinery Co., Ltd., sibhala kwaye siqinisekisa nganye kwezi parameters ngexesha loyilo, ukuveliswa, kunye nezigaba zokuvavanya ukwamkelwa kwayo yonke inkqubo yokubumba esiyivelisayo. Le nkcazo ilandelayo imele isakhelo sethu esisemgangathweni sobuchwephesha bokubumba ibhloko esebenza kakhulu.

Kubalulekile ukuqonda ukuba ezi parameters azikho zodwa. Benza inkqubo exhomekeke omnye komnye apho ixabiso le parameter nganye ligqitywe ngokuyinxenye ngamaxabiso abanye. Umngundo oyilwe ngowona mgodi wejometri kodwa ucaciswe ngobunzima obunganelanga uya kuzisa umgangatho owamkelekileyo ekuqaleni kodwa uya kuthotywa ngokukhawuleza. Isikhunta esinemathiriyeli yeprimiyamu kunye nejometri yecavity egqibeleleyo kodwa inkqubo ye-ejection eyilwe kakubi iya kuvelisa iibhloko ezineziphene zomhlaba ezingenakuthintelwa yijometri kunye nezinto eziphathekayo. Ukudityaniswa kweparameter ebanzi luphawu lwenkqubo yokubumba eyenziwe kakuhle.

Ngaphaya kweeparamitha ezidweliswe ngasentla, izinto ezongezelelekileyo ezidityaniswe ngumzi-mveliso wethu kuxwebhu lokungunda olusebenzayo lubandakanya iirekhodi zokunyanga ubushushu, iingxelo zokuhlola ezinobungakanani obunemilinganiselo yokulinganisa yokwenyani ngokuchasene negama, ukulandelelwa kwesiqinisekiso semathiriyeli, iingxelo zovavanyo lokungcangcazela kwiinkqubo zokungunda ezidityanisiweyo, kunye namaxwebhu eefoto eendawo ezibalulekileyo zokugqiba umphezulu. Le phakheji yamaxwebhu inikezelwa kumxhasi ngamnye njengenxalenye yokuhanjiswa kwephakheji eqhelekileyo ye-Mould / Mold ye-Concrete Block systems evela kwi-Quangong Machinery Co., Ltd.

Kubathengi abasebenzisa imigca yemveliso ezenzekelayo eneeseti ezininzi zokungunda ezisebenza ngaxeshanye, sikwabonelela ngesatifikethi esimatanisiweyo sobukhulu esiqinisekisa ukuhambelana komgangatho phakathi kokungunda ngaphakathi kweseti. Oku kubaluleke kakhulu kwi-automated block handling kunye ne-palletizing systems ezifuna ibhloko yejometri engaguqukiyo ukuze isebenze ngaphandle kwe-jamming okanye i-misfeeding. Iindleko ezongezelelekileyo zesatifikethi esidityanisiweyo zifunyanwa ngokuqhubekayo ngexesha elincitshisiweyo kunye nokuphuculwa kokusebenza kokuphathwa okuzenzekelayo kwiinyanga zokuqala zemveliso.

UkuGcinwa komngundo kunye nokuNxitywa koKuxhathisa kubuchaphazela Njani umgangatho weBhlokhi yexesha elide?

Nolona didi lwenziwe ngokuchanekileyo kunye nolwenziwa ngokugqibeleleyo lweMold/Mold yeConcrete Block luya kunikezela kuphela umgangatho webloko ongaguqukiyo kubo bonke ubomi obucetyiweyo benkonzo ukuba igcinwa ngokwenkqubo yogcino olululo. E-Quangong Machinery Co., Ltd., sithatha isikhokelo sokugcinwa komngundo njengento engenakwahlulwa yenkqubo yokungunda esiyihambisayo. Isikhunta esichazwe ngokugqibeleleyo kodwa singagcinwanga ngokwaneleyo kwinkonzo siya kuvelisa umgangatho webhloko ohlayo ixesha elide ngaphambi kokuba uhambise umthamo wemveliso owawuyilwe ukufezekisa.

Iindlela eziphambili zokunxiba ezichaphazela ukubunjwa kwebhloko yekhonkrithi kwinkonzo yemveliso zezi:

• Ukunxitywa kwe-abrasive kwi-aggregate:Amasuntswana adityanisiweyo kumxube wekhonkrithi asebenza njengama-abrasives ngokuchasene nomphezulu womgodi wokungunda ngexesha lokuzaliswa kunye nokuxinana. Izinga lokugqoka lihambelana ngokuthe ngqo nobunzima obudibeneyo, i-particle angularity, kunye nesantya sokuhamba kwekhonkrithi ngexesha lokuzaliswa. Ii-aggregates ezityebileyo zequartz zinoburhalarhume kakhulu, kunye nobulukhuni be-Mohs amaxabiso angama-7 xa kuthelekiswa nobulukhuni bentsimbi yentsimbi. Ngokuhamba kwexesha, ukunxitywa kwe-abrasive kwandisa imilinganiselo ye-cavity, i-roughen surface, kwaye ithobisa ukuchaneka kwe-dimensional.

• Ukunxiba okuncamathelayo kunye nokwakhiwa kwencama yesamente:Ngaphandle kokusetyenziswa kwee-arhente zokukhulula, iidiphozithi zesamente eziqokelelweyo ziye zakha ngokuthe ngcembe kumphezulu womgodi wokungunda, ngakumbi kwiikona, iiradiya, kunye neendawo ezincitshisiweyo zokugubungela iarhente yokukhulula. Ezi diphozithi zitshintsha i-geometry yomgodi osebenzayo kunye nokugqiba komphezulu, ngokuthe ngcembe iguqula imilinganiselo yebhloko kunye nomgangatho womphezulu. Ukucocwa rhoqo, okucwangcisiweyo kwemingxuma yokungunda kubalulekile ukuthintela oku kuthotywa komgangatho oqhubekayo.

• Ukudinwa okuchaphazelekileyo ukusuka kungcangcazelo oluxineneyo:Uxinzelelo lwe-cyclic mechanical olubekwe yi-vibration compaction luvelisa umonakalo wokukhathala kwisakhiwo sokubumba ngokuhamba kwexesha. Iindawo ezinoxinzelelo oluphezulu ziquka iindawo ze-weld, iikona eziphinda zingene kwisakhelo sesakhiwo, kunye neendawo zokuyeka ijometri. Uyilo lwethu lokungunda lubandakanya uhlalutyo lobomi bokudinwa ukuchonga kunye nokunciphisa ezi ndawo, kodwa uhlolo olungonakalisiyo ngamaxesha athile luhlala lubalulekile ekufumaneni iintanda zokudinwa ngaphambi kokuba zande ukusilela.

• Ukonakala kwimekobume yekhonkrithi yealkaline:I-concrete entsha ine-alkaline kakhulu, kunye nexabiso le-pH kuluhlu lwe-12 ukuya kwi-13. Imiphezulu yokungunda engakhuselwanga ngokwaneleyo nokuba kukhethwe izinto ezisisiseko, unyango lwangaphezulu, okanye ukukhutshwa kwe-arhente yokukhululwa okuqhubekayo kuya kuphuhlisa ukubola komphezulu owenzela imiphezulu ye-roughens, ukukhuthaza ukunamathela kwesamente, kwaye ekugqibeleni kuphazamise ukugqiba umphezulu kunye nokukhulula ukusebenza.

• Ukonakala koomatshini kwiziganeko zokusebenza:Impembelelo yepleyiti ye-ejector, ukungcoliseka kwento yangaphandle kumxube wekhonkrithi, kunye neempazamo zokuphatha ukutshintsha kwe-mold inokwazisa umonakalo owenziwe ngoomatshini oquka i-dents, i-gouges, kunye ne-edge chipping. Umzi-mveliso wethu ubonelela abathengi ngezikhokelo zokulungisa i-welding kunye nezixhobo zokuzalisa ezivunyiweyo ukuze kulungiswe intsimi yomonakalo omncinci woomatshini ngaphandle kokubeka esichengeni ukusebenza kokungunda.

Inkqubo eyakhiwe kakuhle yogcino lokungunda lwenkqubo yethu yokuMbumba/yoMngundo yeBhloko yeConcrete kufuneka ibandakanye amanqanaba ahlukeneyo omsebenzi. Kwinqanaba lokusebenza lemihla ngemihla, umphezulu wokungunda kufuneka uhlolwe ukwakhiwa, ukonakala koomatshini, kunye nokukhupha i-ejenti yokukhupha ngokwaneleyo. Kwinqanaba leveki, iinkqubo zokucoca usebenzisa iikhompawundi ezivunyiweyo zokuchithwa kwekhonkrithi kufuneka zenziwe, kwaye i-pin yesikhokelo kunye ne-bushing clearances kufuneka iqinisekiswe. Ngezithuba ze-50,000 ukuya kwi-100,000 yomjikelezo wemveliso, ukuhlolwa kwe-dimensional ye-cavity geometry kufuneka kuqhutywe kwaye kuthelekiswe nemilinganiselo yokuqala yokwamkelwa ukulandelela ukuqhubela phambili kokunxiba. Kwiinkonzo ezinkulu zekhefu le-300,000 ukuya kwi-500,000 yejiyile, ukuchithwa okubanzi, ukuhlolwa kobukhulu, kwaye apho kuyimfuneko, ukulungiswa ngokutsha komphezulu okanye ukutshintshwa kwecandelo elikhethiweyo kufuneka kwenziwe.

Iqela lethu lenkxaso yobunjineli e-Quangong Machinery Co., Ltd. libonelela abathengi ngenkxaso eqhubekayo yobugcisa kuphuhliso lwenkqubo yogcino kunye nokwenziwa. Sikwagcina izinto ezibalulekileyo zokunxiba ezibandakanya iipleyiti zokukhupha, izikhonkwane zesikhokelo, i-bushings, kunye neepaneli zobuso bomgodi kuzo zonke iimodeli zokungunda kuluhlu lwethu lwangoku lwemveliso, siqinisekisa ukuba abathengi banokufikelela kwiindawo ezitshintshwayo ngaphandle kwamaxesha okongeziweyo anokuphazamisa iishedyuli zemveliso.

Ukuqukumbela

Umgangatho webloko ngalinye lekhonkrithi eliveliswe kwibhloko yebhloko yale mihla yimbonakaliso ethe ngqo yokugqwesa kobunjineli efakwe kwinkqubo yokubumba eyivelisayo. Njengoko eli nqaku libonisile, uyilo lokubumba alukho iparameter enye kodwa luyinkimbinkimbi, inkqubo exhomekeke enye yokukhethwa kwezinto eziphathekayo, i-cavity geometry, ubunjineli bokugqiba umphezulu, uyilo lwenkqubo ye-ejection, i-vibration mechanics, kunye nolawulo lokulondolozwa kwexesha elide. Nganye kwezi milinganiselo inegalelo kumlinganiselo wokugqibela wexabiso lenkqubo yokubumba: ukuhambelana, ukuchaneka kobukhulu, ukusebenza kolwakhiwo, kunye nomgangatho wokubonwayo weebhloko ezivelisayo kubo bonke ubomi bayo benkonzo yokusebenza.

Kwi-Quangong Machinery Co., Ltd., ukuzibophelela kwethu kubunjineli obugqwesileyo kwi-Mould / Mold ye-Concrete Block yemveliso kubonakaliswe kuzo zonke iinkcukacha zobugcisa esizipapashayo, ukunyamezelana konke esizibophelelayo kwimveliso yethu, kunye nemigaqo yokugcinwa kwayo yonke into esiyinika abathengi bethu. Umzi-mveliso wethu uzakhele udumo lwayo ekuhambiseni iinkqubo zokubumba ezisebenza ngokucaciswayo kungekuphela nje kuvavanyo lokwamkelwa, kodwa ngamakhulu amawaka emijikelo yemveliso kwindawo esebenzayo yehlabathi yokwenyani. Siyaqonda ukuba amashishini abaxumi bethu axhomekeke ekuthembekeni kunye nokungaguquguquki kwezixhobo esizibonelelayo, kwaye siluthatha nzulu olo xanduva kuzo zonke izigqibo zobunjineli esizenzayo.

Ingaba useka isibonelelo esitsha sokuvelisa ibhloko, ukuphucula umgca wemveliso okhoyo, okanye iingxaki zemiba esemgangathweni kwimveliso yangoku, inkqubo yokubumba apho isisombululo siqala khona. Siyakumema ukuba udibane neqela lethu lobunjineli ukuze uxoxe ngeemfuno zakho ezithile zemveliso kwaye ufumanise ukuba iMold/Mold eyenziwe ngokuchanekileyo yeConcrete Block system evela kwiQuangong Machinery Co., Ltd. inokuguqula umgangatho wakho wemveliso kunye nokusebenza kakuhle.

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